Kawasaki KLX150 S (2009-2010)

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Kawasaki KLX150 S Parts Catalog

Unduh gratis Katalog Suku Cadang Kawasaki Klx150 S 2009-2010 dalam format PDF. Panduan lengkap, spesifikasi, dan prosedur perawatan resmi.

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This catalog covers:
GRID NO.
This grid covers:
’09

’10 KLX150 C9F/CAF
A-1
Title

Year & Model
’09 KLX150C9F
’10 KLX150CAF
Color
1. KMI.Ebony (20A)
1. Colored Plastic Firecracker Red (6L)
2. Lime Green (777)
2. Lime Green (777)
VIN No. Range

’09

’10 KLX150 C9F/CAF

Publications......................................................A-2
Model Identiﬁcation..........................................A-4
Engine..............................................................B-1
Chassis.............................................................D-1

© Kawasaki Heavy Industries, Ltd. 2010

Engine No. Location:

’09

’10 KLX150 C9F/CAF(IN)
99907-1267-02

Page 1

This catalog covers:
GRID NO.
This grid covers:
’09

’10 KLX150 C9F/CAF
A-2
Publications

A&P Manual
Service Manual
Year & Model
Owner’s Manual

General
Supplement
Basic
Supplement

2009 KLX150C9F

2010 KLX150CAF

Microﬁche

Page 2

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GRID NO.
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’09

’10 KLX150 C9F/CAF
A-3
Parts List Infomation
PARTS LIST INFORMATION
This parts catalog lists parts and sub-assemblies provided as spare parts.
When it becomes necessary to replace parts always use KAWASAKI GENUINE PARTS. Strict inspection assures
quality and performance of KAWASAKI GENUINE PARTS.
1.
HOW TO ODER PARTS
When ordering parts be sure to use the catalog for the correct model and year of the vehicle. Include the following
items exactly as listed in this catalog on your parts order.
Part Number
Part Name
Color Code
Specify the color using both color code (which is part of the part number) and name when ordering painted
parts.
Example:
51001-5074-H8
TANK-COMP-FUEL,EBONY
Parts not shown disassembled in the illustrations of this parts catalog are not sold separately; only the complete
units or next higher assemblies illustrated, are supplied, as spare parts.
2.
EXPLANATION OF PARTS CATALOG FORMAT

A.
Year & Model Title
This title describes the year(s) and model(s) contained in this catalog.
B.
Part Group Title
A representative name for the group of parts illustrated on this page.
C.
Referernce Number
The reference number is listed on the illustration and parts list. It is the link between the illustration and the
parts list.
D.
Part Number
The number assigned to a part for the purpose of parts ordering.

E.
Description
Describes the main function of the part and includes data such as size, number of teeth, color,etc.
List of Abbreviations
(+)..................................................Plus
HEX.....................................Hexagonal
REF......................................Reference
(-)................................................Minus
ID =.............................Inside Diameter
RH......................................Right Hand
&.....................................................And
KPH.....................Killometers Per Hour
RPM................Revolutions Per Minute
2ND..........................................Second
L.....................................................Link
RR................................................Rear
3RD..............................................Third
L =.............................................Length
STD........................................Standard
4TH............................................Fourth
L/...................................................Less
T..................................................Teeth
AR....................................As Required
LH.........................................Left Hand
T =........................................Thickness
ASSY....................................Assembly
LWR............................................Lower
U/S......................................Under Size
CA.........................................Cut Away
MM........................................Millimeter
UPP............................................Upper
CNT...........................................Center
MPH.............................Miles Per Hour
V.....................................................Volt
COMP...................................Complete
NA...................................Not Available
W...................................................Watt
D...............................................Degree
O/S.......................................Over Size
W/..................................................With
FR................................................Front
OD =.........................Outside Diameter
WD......................................With Decal
G..................................................Gram
PR........................................Ply Rating
WOD..............................Without Decal
F.
Quantity
Speciﬁes how many of a part are required at the indicated position on the illustration.
G.
Year & Model
Indicates which parts are used for a speciﬁc vehicle year and model.
H.
Additional Information
Additional Information is shown as follows:
1) (OPTION) Part is not installed as original equipment, but is available separately.
2) (RACING USE ONLY) Part is to be used for closed course racing only on this vehicle.
3) (OFF-ROAD USE ONLY) Part is for off-road use only this vehicle.
4) (LOCAL PROCUREMENT ITEM) Part is obtainable from a local source. No part number is listed.
5) Technical relationships between old part numbers and new part numbers are shown as follows:
INTERCHANGE - Old part or new part can be used.
SUBSTITUTE - New part replaces old part. Old part cannot be used in place of new part.
6) Mid-Year part number changes on a vehicle are noted by engine or frame number references.
(
- KZ400DE001181)
Affected units are from beginning of model year production up to
and including this engine number.
(KZ400D-008111 -
)
Affected units are from this frame number to the end of model
year production.
(KZ400DE008181 - KZ400DE018888)
Affected units are in this engine number range.
I.
Speciﬁcation Code
Identiﬁes the speciﬁcation of the vehicle for which the part applies. If no spec code is listed, that means the
part is used for all speciﬁcations.

’09
’10
Spec Code
Speciﬁcation

C9F
CAF

IN
Indonesia
O
O

Page 3

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GRID NO.
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’09

’10 KLX150 C9F/CAF
A-4
Model I.D. ’09

KLX150C9F

Left Side View

Right Side View

’10 KLX150 C9F/CAF

KLX150CAF

Left Side View

Right Side View

Page 4

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GRID NO.
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’09

’10 KLX150 C9F/CAF
A-5
Color Combination Parts List

’09 KLX150C9F
O : Applicable

Color: KMI.Ebony (20A )
(1)

Spec.Code
Part No.
Description
IN

32160-0353-458
FRAME-COMP,P.SILVER
O
33001-0211-458
ARM-COMP-SWING,P.SILVER
O
34003-0087-458
HOLDER-STEP,RR,LH,P.SILVER
O
34003-0089-458
HOLDER-STEP,RR,RH,P.SILVER
O
34003-0094-458
HOLDER-STEP,FR,LH,P.SILVER
O

34003-0095-458
HOLDER-STEP,FR,RH,P.SILVER
O
34024-0064-458
STAND-SIDE,P.SILVER
O
34028-0112-458
STEP,FR,RH,P.SILVER
O
34028-0115-458
STEP,FR,LH,P.SILVER
O
35004-0116-6C
FENDER-FRONT,EBONY
O

35023-0153-6C
FENDER-REAR,EBONY
O
35063-0586-458
STAY,SHROUD,LH,P.SILVER
O
35063-0587-458
STAY,SHROUD,RH,P.SILVER
O
36001-0161-27V
COVER-SIDE,LH,UP EBO+LO EBO
O
36001-0198-27V
COVER-SIDE,RH,UP EBO+LO EBO
O

39007-0153-458
ARM-SUSP,UNITRACK,P.SILVER
O
39111-0067-458
ROD-TIE,SUSPENSION,P.SILVER
O
44008-0042-458
PIPE-FORK OUTER,RH,P.SILVER
O
44008-0044-458
PIPE-FORK OUTER,LH,P.SILVER
O
44037-0093-458
HOLDER-FORK UNDER,P.SILVER
O

44039-0083-458
HOLDER-FORK UPPER,P.SILVER
O
44071-0556-458
DAMPER-ASSY,LH,P.SILVER
O
44071-0557-458
DAMPER-ASSY,RH,P.SILVER
O
45014-0288-458
SHOCKABSORBER,P.SILVER
O
46003-0172-458
HANDLE,P.SILVER
O

46012-0075-458
HOLDER-HANDLE,LWR,P.SILVER
O
46012-0080-458
HOLDER-HANDLE,UPP,P.SILVER
O
49006-0057-BD
BOOT,FORK,BLACK
O
49089-0064-6C
SHROUD-ENGINE,LH,EBONY
O
49089-0065-6C
SHROUD-ENGINE,RH,EBONY
O

: Not applicable

Page 5

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GRID NO.
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’09

’10 KLX150 C9F/CAF
A-6
Color Combination Parts List

’09 KLX150C9F
O : Applicable

Color: KMI.Ebony (20A )
(2)

Spec.Code
Part No.
Description
IN

51001-0340-21
TANK-COMP-FUEL,F.BLACK
O
53066-0220-MA
SEAT-ASSY,DUAL,BLACK
O
55022-0050-6C
COVER-HEAD LAMP,EBONY
O
56008-0022-MA
BAG,TOOL,BLACK
O
92072-0120-MA
BAND,SEAT,BLACK
O

: Not applicable

Page 6

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GRID NO.
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’09

’10 KLX150 C9F/CAF
A-7
Color Combination Parts List

’09 KLX150C9F
O : Applicable

Color: Lime Green (777 )
(1)

Spec.Code
Part No.
Description
IN

32160-0353-458
FRAME-COMP,P.SILVER
O
33001-0211-458
ARM-COMP-SWING,P.SILVER
O
34003-0087-458
HOLDER-STEP,RR,LH,P.SILVER
O
34003-0089-458
HOLDER-STEP,RR,RH,P.SILVER
O
34003-0094-458
HOLDER-STEP,FR,LH,P.SILVER
O

34003-0095-458
HOLDER-STEP,FR,RH,P.SILVER
O
34024-0064-458
STAND-SIDE,P.SILVER
O
34028-0112-458
STEP,FR,RH,P.SILVER
O
34028-0115-458
STEP,FR,LH,P.SILVER
O
35004-0116-290
FENDER-FRONT,L.GREEN
O

35023-0153-290
FENDER-REAR,L.GREEN
O
35063-0586-458
STAY,SHROUD,LH,P.SILVER
O
35063-0587-458
STAY,SHROUD,RH,P.SILVER
O
36001-0161-25R
COVER-SIDE,LH,UP WHITE+LO EBO
O
36001-0198-25R
COVER-SIDE,RH,UP WHITE+LO EBO
O

39007-0153-458
ARM-SUSP,UNITRACK,P.SILVER
O
39111-0067-458
ROD-TIE,SUSPENSION,P.SILVER
O
44008-0042-458
PIPE-FORK OUTER,RH,P.SILVER
O
44008-0044-458
PIPE-FORK OUTER,LH,P.SILVER
O
44037-0093-458
HOLDER-FORK UNDER,P.SILVER
O

44039-0083-458
HOLDER-FORK UPPER,P.SILVER
O
44071-0556-458
DAMPER-ASSY,LH,P.SILVER
O
44071-0557-458
DAMPER-ASSY,RH,P.SILVER
O
45014-0288-458
SHOCKABSORBER,P.SILVER
O
46003-0172-458
HANDLE,P.SILVER
O

46012-0075-458
HOLDER-HANDLE,LWR,P.SILVER
O
46012-0080-458
HOLDER-HANDLE,UPP,P.SILVER
O
49006-0057-BD
BOOT,FORK,BLACK
O
49089-0064-290
SHROUD-ENGINE,LH,L.GREEN
O
49089-0065-290
SHROUD-ENGINE,RH,L.GREEN
O

: Not applicable

Page 7

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GRID NO.
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’09

’10 KLX150 C9F/CAF
A-8
Color Combination Parts List

’09 KLX150C9F
O : Applicable

Color: Lime Green (777 )
(2)

Spec.Code
Part No.
Description
IN

51001-0340-21
TANK-COMP-FUEL,F.BLACK
O
53066-0220-MA
SEAT-ASSY,DUAL,BLACK
O
55022-0050-266
COVER-HEAD LAMP,B.WHITE
O
56008-0022-MA
BAG,TOOL,BLACK
O
92072-0120-MA
BAND,SEAT,BLACK
O

: Not applicable

Page 8

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GRID NO.
This grid covers:
’09

’10 KLX150 C9F/CAF
A-9
Color Combination Parts List

’10 KLX150CAF
O : Applicable

Color: Colored Plastic Firecracker Red (6L )
(1)

Spec.Code
Part No.
Description
IN

32160-0353-458
FRAME-COMP,P.SILVER
O
33001-0211-458
ARM-COMP-SWING,P.SILVER
O
34003-0094-458
HOLDER-STEP,FR,LH,P.SILVER
O
34003-0095-458
HOLDER-STEP,FR,RH,P.SILVER
O
34003-0105-458
HOLDER-STEP,RR,LH,P.SILVER
O

34003-0106-458
HOLDER-STEP,RR,RH,P.SILVER
O
34024-0064-458
STAND-SIDE,P.SILVER
O
34028-0112-458
STEP,FR,RH,P.SILVER
O
34028-0115-458
STEP,FR,LH,P.SILVER
O
35004-0116-6L
FENDER-FRONT,F.RED
O

35023-0153-6L
FENDER-REAR,F.RED
O
35063-0586-458
STAY,SHROUD,LH,P.SILVER
O
35063-0587-458
STAY,SHROUD,RH,P.SILVER
O
36001-0161-25R
COVER-SIDE,LH,UP WHITE+LO EBO
O
36001-0198-25R
COVER-SIDE,RH,UP WHITE+LO EBO
O

39007-0153-458
ARM-SUSP,UNITRACK,P.SILVER
O
39111-0067-458
ROD-TIE,SUSPENSION,P.SILVER
O
44008-0042-458
PIPE-FORK OUTER,RH,P.SILVER
O
44008-0044-458
PIPE-FORK OUTER,LH,P.SILVER
O
44037-0093-458
HOLDER-FORK UNDER,P.SILVER
O

44039-0083-458
HOLDER-FORK UPPER,P.SILVER
O
44071-0556-458
DAMPER-ASSY,LH,P.SILVER
O
44071-0557-458
DAMPER-ASSY,RH,P.SILVER
O
45014-0288-458
SHOCKABSORBER,P.SILVER
O
46003-0172-458
HANDLE,P.SILVER
O

46012-0075-458
HOLDER-HANDLE,LWR,P.SILVER
O
46012-0080-458
HOLDER-HANDLE,UPP,P.SILVER
O
49006-0057-BD
BOOT,FORK,BLACK
O
49089-0064-6C
SHROUD-ENGINE,LH,EBONY
O
49089-0065-6C
SHROUD-ENGINE,RH,EBONY
O

: Not applicable

Page 9

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GRID NO.
This grid covers:
’09

’10 KLX150 C9F/CAF
A-10
Color Combination Parts List

’10 KLX150CAF
O : Applicable

Color: Colored Plastic Firecracker Red (6L )
(2)

Spec.Code
Part No.
Description
IN

51001-0340-21
TANK-COMP-FUEL,F.BLACK
O
53066-0220-MA
SEAT-ASSY,DUAL,BLACK
O
55022-0050-6L
COVER-HEAD LAMP,F.RED
O
56008-0022-MA
BAG,TOOL,BLACK
O
92072-0120-MA
BAND,SEAT,BLACK
O

: Not applicable

Page 10

This catalog covers:
GRID NO.
This grid covers:
’09

’10 KLX150 C9F/CAF
A-11
Color Combination Parts List

’10 KLX150CAF
O : Applicable

Color: Lime Green (777 )
(1)

Spec.Code
Part No.
Description
IN

32160-0353-458
FRAME-COMP,P.SILVER
O
33001-0211-458
ARM-COMP-SWING,P.SILVER
O
34003-0094-458
HOLDER-STEP,FR,LH,P.SILVER
O
34003-0095-458
HOLDER-STEP,FR,RH,P.SILVER
O
34003-0105-458
HOLDER-STEP,RR,LH,P.SILVER
O

34003-0106-458
HOLDER-STEP,RR,RH,P.SILVER
O
34024-0064-458
STAND-SIDE,P.SILVER
O
34028-0112-458
STEP,FR,RH,P.SILVER
O
34028-0115-458
STEP,FR,LH,P.SILVER
O
35004-0116-290
FENDER-FRONT,L.GREEN
O

35023-0153-290
FENDER-REAR,L.GREEN
O
35063-0586-458
STAY,SHROUD,LH,P.SILVER
O
35063-0587-458
STAY,SHROUD,RH,P.SILVER
O
36001-0161-25R
COVER-SIDE,LH,UP WHITE+LO EBO
O
36001-0198-25R
COVER-SIDE,RH,UP WHITE+LO EBO
O

39007-0153-458
ARM-SUSP,UNITRACK,P.SILVER
O
39111-0067-458
ROD-TIE,SUSPENSION,P.SILVER
O
44008-0042-458
PIPE-FORK OUTER,RH,P.SILVER
O
44008-0044-458
PIPE-FORK OUTER,LH,P.SILVER
O
44037-0110-458
HOLDER-FORK UNDER,P.SILVER
O

44039-0083-458
HOLDER-FORK UPPER,P.SILVER
O
44071-0556-458
DAMPER-ASSY,LH,P.SILVER
O
44071-0557-458
DAMPER-ASSY,RH,P.SILVER
O
45014-0288-458
SHOCKABSORBER,P.SILVER
O
46003-0172-458
HANDLE,P.SILVER
O

46012-0075-458
HOLDER-HANDLE,LWR,P.SILVER
O
46012-0080-458
HOLDER-HANDLE,UPP,P.SILVER
O
49006-0057-BD
BOOT,FORK,BLACK
O
49089-0064-6C
SHROUD-ENGINE,LH,EBONY
O
49089-0065-6C
SHROUD-ENGINE,RH,EBONY
O

: Not applicable

Page 11

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GRID NO.
This grid covers:
’09

’10 KLX150 C9F/CAF
A-12
Color Combination Parts List

’10 KLX150CAF
O : Applicable

Color: Lime Green (777 )
(2)

Spec.Code
Part No.
Description
IN

51001-0340-21
TANK-COMP-FUEL,F.BLACK
O
53066-0220-MA
SEAT-ASSY,DUAL,BLACK
O
55022-0050-266
COVER-HEAD LAMP,B.WHITE
O
56008-0022-MA
BAG,TOOL,BLACK
O
92072-0120-MA
BAND,SEAT,BLACK
O

: Not applicable

Page 12

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GRID NO.
This grid covers:
’09

’10 KLX150 C9F/CAF Engine
B-1
Pictorial Index

B-3
Cylinder Head

B-4
Cylinder/Piston(s)

B-6
Mufﬂer(s)

B-7
Valve(s)

B-5
Air Cleaner

B-8
Camshaft(s)/Tensioner

Page 13

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GRID NO.
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’09

’10 KLX150 C9F/CAF Engine
B-2
Pictorial Index

B-9
Crankshaft

B-10
Kickstarter Mechanism

B-12
Transmission

B-13
Gear Change Drum/Shift Fork(s)

B-11
Clutch

B-14
Gear Change Mechanism

Page 14

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GRID NO.
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’09

’10 KLX150 C9F/CAF Engine
C-1
Pictorial Index

C-3
Crankcase

C-4
Engine Cover(s)

C-6
Oil Pump

C-7
Generator

C-5
Carburetor

C-8
Ignition System

Page 15

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GRID NO.
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’09

’10 KLX150 C9F/CAF Engine
C-2
Pictorial Index

C-9
Starter Motor

Page 16

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GRID NO.
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’09

’10 KLX150 C9F/CAF Chassis
D-1
Pictorial Index

D-3
Frame

D-4
Engine Mount

D-6
Swingarm

D-7
Suspension

D-5
Frame Fittings

D-8
Footrests

Page 17

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GRID NO.
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’09

’10 KLX150 C9F/CAF Chassis
D-2
Pictorial Index

D-9
Front Fender(s)

D-10
Rear Fender(s)

D-12
Tires

D-13
Front Hub

D-11
Stand(s)

D-14
Rear Hub

Page 18

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GRID NO.
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’09

’10 KLX150 C9F/CAF Chassis
E-1
Pictorial Index

E-3
Brake Pedal

E-4
Shock Absorber(s)

E-6
Front Brake

E-7
Rear Master Cylinder

E-5
Front Master Cylinder

E-8
Rear Brake

Page 19

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GRID NO.
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’09

’10 KLX150 C9F/CAF Chassis
E-2
Pictorial Index

E-9
Handlebar

E-10
Front Fork

E-12
Seat

E-13
Meter(s)

E-11
Fuel Tank

E-14
Cables

Page 20

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GRID NO.
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’09

’10 KLX150 C9F/CAF Chassis
F-1
Pictorial Index

F-3
Side Covers/Chain Cover

F-4
Headlight(s)

F-6
Turn Signals

F-7
Chassis Electrical Equipment

F-5
Taillight(s)

F-8
Ignition Switch

Page 21

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GRID NO.
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’09

’10 KLX150 C9F/CAF Chassis
F-2
Pictorial Index

F-9
Owner’s Tools

F-10
Labels

F-12
Decals(Green)(C9F)

F-13
Decals(Red)(CAF)

F-11
Decals(Ebony)(C9F)

F-14
Decals(Green)(CAF)

Page 22

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GRID NO.
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’09

’10 KLX150 C9F/CAF Engine
B-3
Cylinder Head

Quantity-KLX150

’09
’10
Ref.
No.
Part No.
Description
Spec Code

C9F CAF

11002
11002-0052

1
1
11004
11004-0093
GASKET-HEAD
1
1
11065
11065-0212
CAP
1
1
11065A 11065-1177
CAP,VALVE ADJUSTING
2
2
13271
13271-1844
PLATE,BREATHER
1
1

16065
16065-0061

1
1
32154
32154-1906
PIPE,2ND AIR
1
1
49002
49002-0019
GUIDE-VALVE
AR AR
92004
92004-1217
STUD,8X22
2
2
92033
92033-1247
RING-SNAP
2
2

92037
92037-1305
CLAMP
1
1
92043
92043-0100
PIN,8.2X10X14
2
2
92055
92055-0061
RING-O,9.8X1.9
1
1
92055A 92055-0191
RING-O,32X1.9
1
1
92055B 92055-0202
RING-O,86X1.9
1
1

92055C 92055-1231
RING-O,ADJUST CAP
2
2
92066
92066-1012
PLUG,OIL LINE,7.2X8
1
1
92153
92153-0481
BOLT,6X20
2
2
92153A 92153-1140
BOLT,6X10
2
2
92153B 92153-1141
BOLT,8X201
4
4

92153C 92153-1970
BOLT,FLANGED,6X110
2
2
92161
92161-0789
DAMPER,CYLINDER HEAD
2
2
92200
92200-1631
WASHER,8.2X17X2.3
4
4
132
132BA0614
,6X14
2
2
132A 132BA0620
,6X20
6
6

FEB.15,2010

Page 23

This catalog covers:
GRID NO.
This grid covers:
’09

’10 KLX150 C9F/CAF Engine
B-4
Cylinder/Piston(s)

Quantity-KLX150

’09
’10
Ref.
No.
Part No.
Description
Spec Code

C9F CAF

11061
11061-0319
GASKET,CYLINDER BASE
1
1
13001
13001-0104
PISTON-ENGINE
1
1
13002
13002-0029
PIN-PISTON
1
1
13008
13008-0038

1
1
13024
13024-0009
 LL,O/S 1.00
1
1
(OPTION)

13025
13025-0011
 L,O/S 0.50
1
1
(OPTION)
13027
13027-0017
PISTON-ENGINE LL
1
1
(OPTION)
13029
13029-0023
PISTON-ENGINE L
1
1
(OPTION)
92033
92033-1287
RING-SNAP
2
2
92043
92043-0100
PIN,8.2X10X14
2
2

98111
98111-0019

1
1

FEB.15,2010

Page 24

This catalog covers:
GRID NO.
This grid covers:
’09

’10 KLX150 C9F/CAF Engine
B-5
Air Cleaner

Quantity-KLX150

’09
’10
Ref.
No.
Part No.
Description
Spec Code

C9F CAF

11010
11010-0200

1
1
11013
11013-0025
ELEMENT-AIR FILTER
1
1
11065
11065-0271
CAP
1
1
13272
13272-0028
PLATE
1
1
13280
13280-0253
HOLDER
1
1

14037
14037-0074
SCREEN
1
1
14073
14073-0172
DUCT,INTAKE
1
1
14073A 14073-0224
DUCT,CARBURETOR
1
1
16126
16126-0042
VALVE,AIR SWITCH
1
1
55020
55020-0541
GUARD
1
1

92002
92002-1904
BOLT
1
1
92015
92015-1367
NUT,FLANGED,6MM
2
2
92037
92037-1271
CLAMP,12.5MM
4
4
92037A 92037-1593
CLAMP
2
2
92037B 92037-1712
CLAMP
2
2

92059
92059-1804
TUBE,4X9X310,WHITE
1
1
92066
92066-1475
PLUG,DRAIN
2
92093
92093-0094
SEAL,L=620
1
1
92093A 92093-0103
SEAL,L=520
1
1
92152
92152-0854
COLLAR
2
2

92153
92153-0936
BOLT,FLANGED,6X14
1
1
92153A 92153-1882
BOLT,WP,5X14
4
4
92160
92160-1278
DAMPER
2
2
92172
92172-0177
SCREW,5X16
5
5
92173
92173-0081
CLAMP
1
1

92173A 92173-0179
CLAMP,11.6MM
4
2
92173B 92173-0217
CLAMP
1
1
92192
92192-0474
TUBE,ASV-AIR CLEANER
1
1
92192A 92192-0678
TUBE,8X12X45
2
92192B 92192-0746
TUBE,ASV-HEAD
1
1

92192C 92192-0839
TUBE,BREATHER
1
1
92192D 92192-0921
TUBE,A/C-DRAIN
2
92200
92200-0394
WASHER,6X26X2
1
1
92200A 92200-0529
WASHER
2
2
132
132BA0625
,6X25
2
2

FEB.15,2010

Page 25

This catalog covers:
GRID NO.
This grid covers:
’09

’10 KLX150 C9F/CAF Engine
B-6
Mufﬂer(s)

Quantity-KLX150

’09
’10
Ref.
No.
Part No.
Description
Spec Code

C9F CAF

11061
11061-0207
GASKET,MUFFLER JOINT
1
1
11061A 11061-0322
GASKET,EXHAUST PIPE
1
1
11061B 11061-1148
GASKET,5.8X12X1.5
2
2
18088
18088-0450
PIPE-EXHAUST
1
1
18100
18100-0104

1
1

39156
39156-0552
PAD,MUFFLER COVER,INNER,LWR
1
1
39156A 39156-0553
PAD,MUFFLER COVER,INNER,UPP
1
1
49106
49106-0081
COVER-MUFFLER,TAIL CAP
1
1
49107
49107-0138
COVER-EXHAUST PIPE
1
1
92015
92015-1143
NUT,8MM
2
2

92015A 92015-1432
NUT,8MM
1
1
92022
92022-3026
WASHER,PLAIN
2
2
92065
92065-096
GASKET
1
1
92152
92152-0612
COLLAR,6.5X8.5X5.5
5
5
92153
92153-1350
BOLT,SOCKET,8X25
1
1

92154
92154-0042
BOLT,SOCKET,6X12
5
5
92161
92161-0306
DAMPER
2
2
92161A 92161-0545
DAMPER
3
3
92161B 92161-1284
DAMPER,MUFFLER
1
1
92171
92171-0593
CLAMP
1
1

130
130CA0816
BOLT-FLANGED,8X16
1
1
156
156R0610
BOLT-WP,6X10
1
1

FEB.15,2010

Page 26

This catalog covers:
GRID NO.
This grid covers:
’09

’10 KLX150 C9F/CAF Engine
B-7
Valve(s)

Quantity-KLX150

’09
’10
Ref.
No.
Part No.
Description
Spec Code

C9F CAF

12004
12004-0031
VALVE-INTAKE
1
1
12005
12005-0051
VALVE-EXHAUST
1
1
12009
12009-0018
RETAINER-VALVE SPRING
2
2
12011
12011-1051
COLLET
4
4
12016
12016-0035
ARM-ROCKER
2
2

12020
12020-0007
SHAFT-ROCKER
2
2
16007
16007-1223
SEAT-SPRING
2
2
49078
49078-0064
SPRING-ENGINE VALVE
2
2
92009
92009-1109
SCREW,VALVE ADJUST
2
2
92015
92015-1137
NUT,VALVE ADJUST LOCK
2
2

92049
92049-0139
SEAL-OIL
2
2

FEB.15,2010

Page 27

This catalog covers:
GRID NO.
This grid covers:
’09

’10 KLX150 C9F/CAF Engine
B-8
Camshaft(s)/Tensioner

Quantity-KLX150

’09
’10
Ref.
No.
Part No.
Description
Spec Code

C9F CAF

12046
12046-0084
SPROCKET,36T
1
1
12048
12048-0023
TENSIONER-ASSY
1
1
12053
12053-0126
GUIDE-CHAIN,RR
1
1
12053A 12053-0127
GUIDE-CHAIN,FR
1
1
14014
14014-1154
PLATE-POSITION
1
1

49118
49118-0152
CAMSHAFT-COMP
1
1
92055
92055-0060
RING-O,9.8X2.4
1
1
92055A 92055-0193
RING-O,23.2X2.4
1
1
92057
92057-0032
CHAIN,CAM
1
1
92122
92122-0011
ROLLER
1
1

92153
92153-1151
BOLT,6X25
2
2
92153A 92153-1156
BOLT,8X23
1
1
92153B 92153-1157
BOLT,6X26.5
1
1
92154
92154-0281
BOLT
1
1
92172
92172-1055
SCREW,6X14
2
2

411
411AA0600
WASHER-PLAIN,6.5X13X1
1
1

FEB.15,2010

Page 28

This catalog covers:
GRID NO.
This grid covers:
’09

’10 KLX150 C9F/CAF Engine
B-9
Crankshaft

Quantity-KLX150

’09
’10
Ref.
No.
Part No.
Description
Spec Code

C9F CAF

12046
12046-0061
SPROCKET,18T
1
1
13031
13031-0116

1
1
13097
13097-0076
GEAR-PRIMARY SPUR,25T
1
1
16085
16085-0118
GEAR,21T
1
1
92045
92045-0018
BEARING-BALL
1
1

92200
92200-0553
WASHER,14.2X28X1.5
1
1
92210
92210-0600
NUT,14MM,LEFT HANDED
1
1
510
510A4200
KEY-WOODRUFF
1
1

FEB.15,2010

Page 29

This catalog covers:
GRID NO.
This grid covers:
’09

’10 KLX150 C9F/CAF Engine
B-10
Kickstarter Mechanism

Quantity-KLX150

’09
’10
Ref.
No.
Part No.
Description
Spec Code

C9F CAF

13061
13061-0349
BOSS
1
1
13064
13064-0060

1
1
13066
13066-0014
SHAFT-KICK
1
1
13070
13070-1035
GUIDE,KICK SHAFT
1
1
13078
13078-0026
RATCHET
1
1

13206
13206-1070
GUIDE-KICK
1
1
59051
59051-0096
GEAR-SPUR,IDLE,26T
1
1
59051A 59051-0097
GEAR-SPUR,KICK STARTER,26T
1
1
92002
92002-1442
BOLT,SOCKET,8X25
1
1
92009
92009-1607
SCREW,6X27
1
1

92022
92022-315
WASHER,16.8X22X0.5
3
3
92049
92049-1387
SEAL-OIL,KICK PEDAL
1
1
92081
92081-020
SPRING,KICK PEDAL
1
1
92081A 92081-122
SPRING,RATCHET
1
1
92081B 92081-1276
SPRING,KICK STARTER
1
1

92172
92172-1051
SCREW,6X16
2
2
92200
92200-0298
WASHER,12.3X20X0.5
1
1
92200A 92200-0571
WASHER,13.2X20X0.5
1
1
290
290CA0808
,8X8
1
1
480
480J1200
CIRCLIP-TYPE-C,12MM
1
1

480A 480J1600
CIRCLIP-TYPE-C,16MM
3
3
600
600A0800
BALL-STEEL,1/4"
1
1

FEB.15,2010

Page 30

This catalog covers:
GRID NO.
This grid covers:
’09

’10 KLX150 C9F/CAF Engine
B-11
Clutch

Quantity-KLX150

’09
’10
Ref.
No.
Part No.
Description
Spec Code

C9F CAF

13086
13086-1070
WHEEL-CLUTCH
1
1
13087
13087-1161
HUB-CLUTCH
1
1
13088
13088-0040
PLATE-FRICTION
3
3
13088A 13088-0041
PLATE-FRICTION
1
1
13088B 13088-1077
PLATE-FRICTION,ID=100
1
1

13089
13089-1108
PLATE-CLUTCH
4
4
13091
13091-1920
HOLDER,CLUTCH SPRING
1
1
13095
13095-0093

1
1
13116
13116-1136
ROD-PUSH
1
1
13183
13183-1274
PLATE
1
1

13236
13236-0174
LEVER-COMP,CLUTCH RELEASE
1
1
92026
92026-1614
SPACER
2
2
92139
92139-0244
BUSHING,17X22X30
1
1
92144
92144-1289
SPRING,CLUTCH
1
1
92145
92145-0558
SPRING
4

92145A 92145-0759
SPRING
4
92153
92153-0794
BOLT,10X36
1
1
92153A 92153-1067
BOLT,6X25
4
4
601
601A6000
BEARING-BALL
1
1

FEB.15,2010

Page 31

This catalog covers:
GRID NO.
This grid covers:
’09

’10 KLX150 C9F/CAF Engine
B-12
Transmission

Quantity-KLX150

’09
’10
Ref.
No.
Part No.
Description
Spec Code

C9F CAF

13127
13127-0054
 INPUT,12T
1
1
13128
13128-0051
 OUTPUT
1
1
13144
13144-0049
,14T
1
1
13262
13262-0454
GEAR,INPUT 4TH,22T
1
1
13262A 13262-0459
GEAR,OUTPUT 4TH,26T
1
1

13262B 13262-0500
GEAR,OUTPUT LOW,35T
1
1
13262C 13262-0501
GEAR,OUTPUT 2ND,32T
1
1
13262D 13262-0502
GEAR,OUTPUT 5TH,24T
1
1
13262E 13262-0552
GEAR,INPUT 5TH,24T
1
1
13262F 13262-0662
GEAR,INPUT 3RD,19T
1
1

13262G 13262-0731
GEAR,INPUT 2ND,16T
1
1
13262H 13262-0738
GEAR,OUTPUT 3RD,28T
1
1
92025
92025-1280
SHIM
1
1
92026
92026-1037
SPACER,17.2X23X0.5
3
3
92026A 92026-1610
SPACER
1
1

92033
92033-1060
RING-SNAP,17MM
5
5
92055
92055-0151
RING-O,16.8X1.9
1
1
92139
92139-0001
BUSHING
1
1
92139A 92139-0002
BUSHING
1
1
92139B 92139-0286
BUSHING
1
1

92143
92143-1680
COLLAR,SPROCKET
1
1
480
480J1700
CIRCLIP-TYPE-C,17MM
1
1

FEB.15,2010

Page 32

This catalog covers:
GRID NO.
This grid covers:
’09

’10 KLX150 C9F/CAF Engine
B-13
Gear Change Drum/Shift Fork(s)

Quantity-KLX150

’09
’10
Ref.
No.
Part No.
Description
Spec Code

C9F CAF

13140
13140-0051
FORK-SHIFT,INPUT
1
1
13140A 13140-0052
FORK-SHIFT,OUTPUT RH
1
1
13140B 13140-0053
FORK-SHIFT,OUTPUT LH
1
1
13141
13141-0047
DRUM-CHANGE
1
1
13145
13145-0045
CAM-CHANGE DRUM
1
1

13151
13151-1099
SWITCH-COMP,NEUTRAL
1
1
13183
13183-1066
PLATE,CHANGE
1
1
49047
49047-1094
ROD-SHIFT
1
1
92022
92022-1690
WASHER,6.5X24X2
1
1
92045
92045-0126
BEARING-BALL,17X35X10
1
1

92065
92065-058
GASKET,10.5X16X1
1
1
112
112CA0620
BOLT-UPSET,6X20
1
1
510
510A3200
KEY-WOODRUFF
1
1
551
551A0306
PIN-DOWEL,3X6
1
1

FEB.15,2010

Page 33

This catalog covers:
GRID NO.
This grid covers:
’09

’10 KLX150 C9F/CAF Engine
B-14
Gear Change Mechanism

Quantity-KLX150

’09
’10
Ref.
No.
Part No.
Description
Spec Code

C9F CAF

13165
13165-0003
PAWL,CHANGE SHAFT
1
1
13172
13172-0005

1
1
13236
13236-1192
LEVER-COMP,DRUM POSITION
1
1
13242
13242-0055

1
1
92002
92002-1237
BOLT,6X20
1
1

92004
92004-0032
STUD,6X12
1
1
92022
92022-1827
WASHER,6X12.8X1.2
1
1
92026
92026-1217
SPACER
1
1
92081
92081-1829
SPRING,CHANGE LEVER
1
1
92144
92144-1345
SPRING,CHANGE PEDAL RETURN
1
1

92145
92145-0349
SPRING
1
1
92153
92153-1144
BOLT,8X15.5
1
1
92160
92160-1036
DAMPER,CHANGE PEDAL
1
1
311
311BA0600
NUT-HEX
1
1

FEB.15,2010

Page 34

This catalog covers:
GRID NO.
This grid covers:
’09

’10 KLX150 C9F/CAF Engine
C-3
Crankcase

Quantity-KLX150

’09
’10
Ref.
No.
Part No.
Description
Spec Code

C9F CAF

11061
11061-0265
GASKET,DRAIN PLUG
1
1
13272
13272-0760
PLATE
1
1
14080
14080-0251
CRANKCASE,RH
1
1
14080A 14080-0295
CRANKCASE,LH
1
1
92043
92043-0099
PIN,6.2X8X14
6
6

92045
92045-0018
BEARING-BALL
1
1
92045A 92045-0151
BEARING-BALL
2
2
92049
92049-0011
SEAL-OIL
1
1
92049A 92049-0149
SEAL-OIL,13X22X5.5
1
1
92066
92066-1012
PLUG,OIL LINE,7.2X8
2
2

92066A 92066-1110
PLUG
1
1
92066B 92066-1174
PLUG,OIL DRAIN,12X15
1
1
92153
92153-1145
BOLT,6X50
10
10
92153A 92153-1146
BOLT,6X60
1
1
92172
92172-1062
SCREW,6X14
4
4

220
220AA0614
,6X14
1
1
601
601A6201
BEARING-BALL
2
2

FEB.15,2010

Page 35

This catalog covers:
GRID NO.
This grid covers:
’09

’10 KLX150 C9F/CAF Engine
C-4
Engine Cover(s)

Quantity-KLX150

’09
’10
Ref.
No.
Part No.
Description
Spec Code

C9F CAF

11061
11061-0300
GASKET
1
1
11061A 11061-0400
GASKET,GENERATOR COVER
1
1
11061B 11061-0401
GASKET,CLUTCH COVER
1
1
11065
11065-0209
CAP
1
1
12053
12053-0133
GUIDE-CHAIN
1
1

14014
14014-1153
PLATE-POSITION
1
1
14026
14026-0078
COVER-CHAIN
1
1
14031
14031-0116

1
1
14032
14032-0124
COVER-CLUTCH
1
1
14044
14044-0044
HOLDER-CABLE
1
1

52005
52005-0079
GAUGE,OIL LEVEL
1
1
92049
92049-0104
SEAL-OIL,10X18X5
1
1
92049A 92049-0150
SEAL-OIL,12X20X5.5
1
1
92051
92051-003
SEAL-OIL,TB16267
1
1
92055
92055-0154
RING-O,25.7X2.4
1
1

92055A 92055-0155
RING-O,20X2
1
1
92055B 92055-0194
RING-O,14.8X2.4
1
1
92066
92066-1012
PLUG,OIL LINE,7.2X8
1
1
92066A 92066-1565
PLUG,GENERATOR COVER CAP
1
1
92066B 92066-1571
PLUG,14X10
1
1

92152
92152-0692
COLLAR,6.5X12X11
1
1
92153
92153-1140
BOLT,6X10
2
2
132
132BA0616
,6X16
3
3
132A 132BA0625
,6X25
1
1
132B 132BA0630
,6X30
2
2

132C 132BA0635
,6X35
1
1
132D 132BA0645
,6X45
18
18

FEB.15,2010

Page 36

This catalog covers:
GRID NO.
This grid covers:
’09

’10 KLX150 C9F/CAF Engine
C-5
Carburetor

Quantity-KLX150

’09
’10
Ref.
No.
Part No.
Description
Spec Code

C9F CAF

13280
13280-0235
HOLDER
1
1
15004
15004-0059
,NCV24
1
1
16005
16005-0003
TOP-CHAMBER
1
1
16007
16007-0020
SEAT-SPRING
1
1
16012
16012-0003
CAP-STARTER PLUNGER
1
1

16014
16014-0016
SCREW-PILOT AIR
1
1
16016
16016-0014
PLUNGER,STARTER
1
1
16017
16017-0009
JET-NEEDLE
1
1
16021
16021-0022
SCREW-THROTTLE STOP
1
1
16030
16030-1007
VALVE-FLOAT
1
1

16044
16044-007
CLAMP,FLOAT VALVE
1
1
16126
16126-0020
VALVE
1
1
16158
16158-0006
JET-SLOW
1
1
16183
16183-0003
FLOAT-ASSY
1
1
16187
16187-0285
NEEDLE-JET
1
1

35063
35063-0684
STAY
1
1
49006
49006-0039
BOOT
1
1
49019
49019-1097
FILTER-FUEL
1
1
92009
92009-1551
SCREW,DRAIN,6X0.75
1
1
92009A 92009-1865
SCREW,PLATE
1
1

92037
92037-147
CLAMP,TUBE
1
1
92037A 92037-1935
CLAMP
1
1
92043
92043-1207
PIN,FLOAT
1
1
92055
92055-0084
RING-O,CHAMBER GASKET
1
1
92055A 92055-1223
RING-O
1
1

92063
92063-1326
JET-MAIN,#85
1
1
92071
92071-0038
GROMMET
1
1
92145
92145-0309
SPRING
1
1
92145A 92145-0310
SPRING
1
1
92145B 92145-0313
SPRING,COIL
1
1

92171
92171-0494
CLAMP
2
2
92171A 92171-1124
CLAMP,DRAIN TUBE
1
1
92173
92173-0075
CLAMP
1
1
92192
92192-0233
TUBE
1
1
92192A 92192-0854
TUBE,FUEL,L=160
1
1

92192B 92192-0876
TUBE
1
1
220
220AA0408
SCREW-PAN-CROS,4X8
3
3
220A 220AA0412
,4X12
4
4

FEB.15,2010

Page 37

This catalog covers:
GRID NO.
This grid covers:
’09

’10 KLX150 C9F/CAF Engine
C-6
Oil Pump

Quantity-KLX150

’09
’10
Ref.
No.
Part No.
Description
Spec Code

C9F CAF

11065
11065-0255
CAP
1
1
16082
16082-0040
PUMP-ASSY-OIL
1
1
39193
39193-1067
PIPE-OIL
1
1
49065
49065-0021
FILTER-OIL
1
1
52010
52010-1053
ELEMENT-OIL FILTER
1
1

92043
92043-0099
PIN,6.2X8X14
1
1
92055
92055-0061
RING-O,9.8X1.9
1
1
92055A 92055-0152
RING-O,12.8X1.9
1
1
92055B 92055-0190
RING-O,59.6X2.4
1
1
92144
92144-1892
SPRING
1
1

132
132BA0620
,6X20
3
3
220
220AA0618
SCREW-PAN-CROS,6X18
2
2
220A 220AA0630
,6X30
1
1
670
670B1510
O RING,9.8X1.9
2
2

FEB.15,2010

Page 38

This catalog covers:
GRID NO.
This grid covers:
’09

’10 KLX150 C9F/CAF Engine
C-7
Generator

Quantity-KLX150

’09
’10
Ref.
No.
Part No.
Description
Spec Code

C9F CAF

13270
13270-1754
PLATE
1
1
13270A 13270-1961
PLATE
1
1
21003
21003-0103
STATOR
1
1
21007
21007-0121
ROTOR
1
1
21066
21066-0045

1
1

92153
92153-1135
BOLT,8X50
1
1
92200
92200-1626
WASHER,8.2X26X5
1
1
132
132BA0614
,6X14
1
1
132A 132BA0625
,6X25
2
2
220
220AA0514
SCREW-PAN-CROS,5X14
2
2

220A 220AA0608
SCREW-PAN-CROS,6X8
2
2
510
510A3200
KEY-WOODRUFF
1
1

FEB.15,2010

Page 39

This catalog covers:
GRID NO.
This grid covers:
’09

’10 KLX150 C9F/CAF Engine
C-8
Ignition System

Quantity-KLX150

’09
’10
Ref.
No.
Part No.
Description
Spec Code

C9F CAF

21119
21119-0098
IGNITER
1
1
21121
21121-0036
COIL-IGNITION
1
1
21160
21160-0001
CAP-ASSY-PLUG
1
1
92027
92027-1789
COLLAR,5.6X8X14.5
2
2
92070
92070-0037
PLUG-SPARK,CR7HSA
1
1

92071
92071-0001
GROMMET
1
1
92071A 92071-0002
GROMMET
1
1
130
130BA0535
BOLT-FLANGED,5X35
2
2

FEB.15,2010

Page 40

This catalog covers:
GRID NO.
This grid covers:
’09

’10 KLX150 C9F/CAF Engine
C-9
Starter Motor

Quantity-KLX150

’09
’10
Ref.
No.
Part No.
Description
Spec Code

C9F CAF

13091
13091-1992
HOLDER
1
1
13194
13194-0005
CLUTCH-ONEWAY
1
1
13216
13216-0040
GEAR-COMP,FREE WHEEL
1
1
21039
21039-0007
BRUSH
1
1
21039A 21039-0008
BRUSH
1
1

21040
21040-0004
SPRING-BRUSH
2
2
21163
21163-0058

1
1
26006
26006-0018
FUSE,15A
2
2
26011
26011-0164
WIRE-LEAD
1
1
27010
27010-0110
SWITCH
1
1

39076
39076-0020
LIMITER,STARTER IDLE GEAR
1
1
39184
39184-0015
BRACKET-ASSY
1
1
59051
59051-1304
GEAR-SPUR,IDLE
1
1
92002
92002-1778
BOLT,SOCKET,6X16
3
3
92015
92015-1367
NUT,FLANGED,6MM
1
1

92022
92022-1649
WASHER,10.2X20X0.5
4
4
92022A 92022-212
WASHER,22.3X35X1.6
1
1
92055
92055-1276
RING-O
1
1
92055A 92055-1370
RING-O,4.5X2.0
3
3
92055B 92055-1550
RING-O
2
2

92071
92071-0037
GROMMET
1
1
92153
92153-1914
BOLT
2
2
92200
92200-0407
WASHER,SET
1
1
132
132BD0630
,6X30
2
2
223
223AA0510
,5X10
2
2

FEB.15,2010

Page 41

This catalog covers:
GRID NO.
This grid covers:
’09

’10 KLX150 C9F/CAF Chassis
D-3
Frame

Quantity-KLX150

’09
’10
Ref.
No.
Part No.
Description
Spec Code

C9F CAF

32160
32160-0353-458
FRAME-COMP,P.SILVER
1
1
92015
92015-1653
NUT,STEERING STEM,22MM
1
1
92015A 92015-1684
NUT,STEERING STEM,25MM
1
1
92116
92116-1065
BEARING-ROLLER,
2
2
92200
92200-0517
WASHER,STEERING STEM
1
1

FEB.15,2010

Page 42

This catalog covers:
GRID NO.
This grid covers:
’09

’10 KLX150 C9F/CAF Chassis
D-4
Engine Mount

Quantity-KLX150

’09
’10
Ref.
No.
Part No.
Description
Spec Code

C9F CAF

32190
32190-0310
BRACKET-ENGINE,RR
2
2
32190A 32190-0429
BRACKET-ENGINE,FR,LH
1
1
32190B 32190-0430
BRACKET-ENGINE,FR,RH
1
1
32190C 32190-0437
BRACKET-ENGINE,HEAD,LH
1
1
32190D 32190-0439
BRACKET-ENGINE,HEAD,RH
1
1

92002
92002-1349
BOLT,FLANGED,8X70
2
2
92153
92153-0614
BOLT,FLANGED,10X105
2
2
92153A 92153-1126
BOLT,FLANGED,10X80
2
2
92154
92154-0088
BOLT,FLANGED,10X170
1
1
92210
92210-0140
NUT,LOCK,FLANGED,8MM
2
2

92210A 92210-1080
NUT,LOCK,FLANGED,10MM
5
5
132
132BA0816
,8X16
8
8

FEB.15,2010

Page 43

This catalog covers:
GRID NO.
This grid covers:
’09

’10 KLX150 C9F/CAF Chassis
D-5
Frame Fittings

Quantity-KLX150

’09
’10
Ref.
No.
Part No.
Description
Spec Code

C9F CAF

11055
11055-1677
BRACKET,RESERVOIR
1
1
14079
14079-0031
HOLDER-ASSY,BATTERY
1
1
14092
14092-0035
COVER,IGNITER
1
1
35063
35063-0586-458
STAY,SHROUD,LH,P.SILVER
1
1
35063A 35063-0587-458
STAY,SHROUD,RH,P.SILVER
1
1

55020
55020-0429
GUARD
2
2
56008
56008-0022-MA
BAG,TOOL,BLACK
1
1
92022
92022-1561
WASHER,8.5X20X1.6
2
2
92122
92122-0023
ROLLER,CHAIN GUIDE
1
1
92143
92143-1196
COLLAR
2
2

92143A 92143-1432
COLLAR,9.5X12.7X25
1
1
92150
92150-1036
BOLT,FLANGED,8X65
1
1
92152
92152-0604
COLLAR
2
2
92153
92153-0936
BOLT,FLANGED,6X14
2
2
92154
92154-0203
BOLT,SOCKET,6X35
2
2

92161
92161-0838
DAMPER
2
2
92161A 92161-0853
DAMPER
2
2
92200
92200-0544
WASHER,6.5X18X1
2
2
92210
92210-0140
NUT,LOCK,FLANGED,8MM
1
1
132
132BA0610
,6X10
6
6

FEB.15,2010

Page 44

This catalog covers:
GRID NO.
This grid covers:
’09

’10 KLX150 C9F/CAF Chassis
D-6
Swingarm

Quantity-KLX150

’09
’10
Ref.
No.
Part No.
Description
Spec Code

C9F CAF

11065
11065-0300
CAP
2
2
12053
12053-0142
GUIDE-CHAIN,LH
1
1
12053A 12053-0144
GUIDE-CHAIN,RH
1
1
33001
33001-0211-458
ARM-COMP-SWING,P.SILVER
1
1
33032
33032-0030
SHAFT-SWING ARM
1
1

33040
33040-0019
ADJUSTER-CHAIN
2
2
33040A 33040-1162
ADJUSTER-CHAIN,OUTSIDE
2
2
42036
42036-0070
SLEEVE,PIVOT,15.1X20X197.8
1
1
55020
55020-0471
GUARD
1
1
92015
92015-1364
NUT,8MM
2
2

92015A 92015-1406
NUT,FLANGED,8MM
2
2
92015B 92015-1407
NUT,14MM
1
1
92046
92046-1110
BEARING-NEEDLE,BM202726
2
2
92049
92049-1109
SEAL-OIL,ARM
2
2
92151
92151-1149
BOLT,SOCKET,6X18
1
1

92210
92210-1397
NUT,POP,6MM,L=15
1
1
132
132BA0650
,6X50
4
4

FEB.15,2010

Page 45

This catalog covers:
GRID NO.
This grid covers:
’09

’10 KLX150 C9F/CAF Chassis
D-7
Suspension

Quantity-KLX150

’09
’10
Ref.
No.
Part No.
Description
Spec Code

C9F CAF

39007
39007-0153-458
ARM-SUSP,UNITRACK,P.SILVER
1
1
39111
39111-0067-458
ROD-TIE,SUSPENSION,P.SILVER
1
1
42036
42036-0046
SLEEVE,12.1X20X58
2
2
42036A 42036-0068
SLEEVE,12.1X20X82.6
1
1
42036B 42036-1248
SLEEVE,10X16X19
1
1

42036C 42036-1351
SLEEVE
1
1
92015
92015-1433
NUT,LOCK,FLANGED,12MM
3
3
92028
92028-1598
BUSHING
6
6
92046
92046-1192
BEARING-NEEDLE,16BM2212
2
2
92049
92049-0069
SEAL-OIL
2
2

92049A 92049-0135
SEAL-OIL,SDO 20 26 3
4
4
92049B 92049-1109
SEAL-OIL,ARM
2
2
92093
92093-0155
SEAL,SO 16 22 2.5
2
2
92152
92152-1139
COLLAR
1
1
92153
92153-1828
BOLT,12X85
1
1

92153A 92153-1829
BOLT,12X108
1
1
92153B 92153-1957
BOLT,FLANGED,10X42
2
2
92154
92154-0456
BOLT,12X95
1
1
92210
92210-1184
NUT,LOCK,10MM
1
1

FEB.15,2010

Page 46

This catalog covers:
GRID NO.
This grid covers:
’09

’10 KLX150 C9F/CAF Chassis
D-8
Footrests

Quantity-KLX150

’09
’10
Ref.
No.
Part No.
Description
Spec Code

C9F CAF

34003
34003-0087-458
HOLDER-STEP,RR,LH,P.SILVER
1
1
34003A 34003-0089-458
HOLDER-STEP,RR,RH,P.SILVER
1
1
34003B 34003-0094-458
HOLDER-STEP,FR,LH,P.SILVER
1
1
34003C 34003-0095-458
HOLDER-STEP,FR,RH,P.SILVER
1
1
34028
34028-0007
STEP,RR
2
2

34028A 34028-0112-458
STEP,FR,RH,P.SILVER
1
1
34028B 34028-0115-458
STEP,FR,LH,P.SILVER
1
1
92027
92027-162
COLLAR,6.8X10X12
2
92043
92043-080
PIN,8X31
2
2
92043A 92043-1217
PIN,10X35
2
2

92081
92081-1606
SPRING,STEP,LH
1
1
92081A 92081-1607
SPRING,STEP,RH
1
1
92150
92150-1255
BOLT,SOCKET,10X20
4
4
92150A 92150-1339
BOLT,FLANGED,6X20
2
2
92152
92152-0933
COLLAR
2

92153
92153-1624
BOLT,SOCKET,8X30
4
4
92161
92161-0071
DAMPER,REAR STEP
2
2
92161A 92161-0848
DAMPER,STEP
2
2
92200
92200-0034
WASHER,20X30X4.5
2
2
92200A 92200-0543
WASHER,10.5X20X1.0
2
2

550
550AA2018
PIN-COTTER,2.0X18
2
2
550A 550AA2518
PIN-COTTER,2.5X18
2
2

FEB.15,2010

Page 47

This catalog covers:
GRID NO.
This grid covers:
’09

’10 KLX150 C9F/CAF Chassis
D-9
Front Fender(s)

Quantity-KLX150

’09
’10
Ref.
No.
Part No.
Description
Spec Code

C9F CAF

35004
35004-0116-290
FENDER-FRONT,L.GREEN
1
1
35004A 35004-0116-6C
FENDER-FRONT,EBONY
1
35004B 35004-0116-6L
FENDER-FRONT,F.RED
1
92150
92150-1339
BOLT,FLANGED,6X20
4
4
92152
92152-0427
COLLAR
4
4

FEB.15,2010

Page 48

This catalog covers:
GRID NO.
This grid covers:
’09

’10 KLX150 C9F/CAF Chassis
D-10
Rear Fender(s)

Quantity-KLX150

’09
’10
Ref.
No.
Part No.
Description
Spec Code

C9F CAF

35015
35015-0022
FLAP-COMP,REAR
1
1
35019
35019-0058
FLAP,RR FENDER,FR
1
1
35022
35022-0057

1
1
35023
35023-0153-290
FENDER-REAR,L.GREEN
1
1
35023A 35023-0153-6C
FENDER-REAR,EBONY
1

35023B 35023-0153-6L
FENDER-REAR,F.RED
1
35034
35034-0112
REINFORCE
1
1
92143
92143-1196
COLLAR
4
4
92152
92152-0295
COLLAR
2
2
92152A 92152-0597
COLLAR
4
4

92153
92153-0863
BOLT,6X16
4
4
92160
92160-1736
DAMPER,BRACKET
2
2
132
132BA0620
,6X20
4
4

FEB.15,2010

Page 49

This catalog covers:
GRID NO.
This grid covers:
’09

’10 KLX150 C9F/CAF Chassis
D-11
Stand(s)

Quantity-KLX150

’09
’10
Ref.
No.
Part No.
Description
Spec Code

C9F CAF

34024
34024-0064-458
STAND-SIDE,P.SILVER
1
1
92002
92002-1813
BOLT,SIDE STAND
1
1
92015
92015-1962
NUT,LOCK,10MM
1
1
92145
92145-0585
SPRING
1
1

FEB.15,2010

Page 50

This catalog covers:
GRID NO.
This grid covers:
’09

’10 KLX150 C9F/CAF Chassis
D-12
Tires

Quantity-KLX150

’09
’10
Ref.
No.
Part No.
Description
Spec Code

C9F CAF

41009
41009-0213
TIRE,FR,70/100-19 42P,GP-21F
1
1
41009A 41009-0214
TIRE,RR,90/100-16 51P,GP-22R
1
1
41022
41022-0039
TUBE-TIRE,FR,70/100-19(IRC)
1
1
41022A 41022-0040
TUBE-TIRE,RR,90/100-16(IRC)
1
1
41023
41023-0013
BAND-RIM,FR,70/100-19
1
1

41023A 41023-0014
BAND-RIM,RR,90/100-16
1
1
41025
41025-0136
RIM,FR,1.40X19
1
1
41025A 41025-0137
RIM,RR,1.85X16
1
1
41029
41029-0051
SPOKE-INNER,FR,LH,209.6MMX165D
14
14
41029A 41029-0052
SPOKE-INNER,FR,RH,213.0MMX161D
14
14

41029B 41029-0053
SPOKE-INNER,RR,176MMX163D
28
28
41032
41032-0006
NIPPLE-SPOKE
56
56

FEB.15,2010

Page 51

This catalog covers:
GRID NO.
This grid covers:
’09

’10 KLX150 C9F/CAF Chassis
D-13
Front Hub

Quantity-KLX150

’09
’10
Ref.
No.
Part No.
Description
Spec Code

C9F CAF

41034
41034-0058
DRUM-ASSY,FR
1
1
41060
41060-1103
GEAR-METER SCREW,21T
1
1
41068
41068-1333
AXLE,FR
1
1
41078
41078-1052
 GEAR
1
1
92015
92015-1433
NUT,LOCK,FLANGED,12MM
1
1

92022
92022-1510
WASHER,20X29X1.0
1
1
92033
92033-1160
RING-SNAP,19MM
1
1
92045
92045-1062
BEARING-BALL,TMB201LLUC3/2A
1
1
92049
92049-0113
SEAL-OIL
1
1
92049A 92049-1173
SEAL-OIL,SD42 50 6
1
1

92152
92152-0709
COLLAR,12.2X17.3X62.5
1
1
92152A 92152-0736
COLLAR
1
1
481
481J3700
CIRCLIP-TYPE-C,37MM
1
1
550
550AA2520
PIN-COTTER,2.5X20
1
1
601
601B6301UU
BEARING-BALL,#6201UUC3
1
1

FEB.15,2010

Page 52

This catalog covers:
GRID NO.
This grid covers:
’09

’10 KLX150 C9F/CAF Chassis
D-14
Rear Hub

Quantity-KLX150

’09
’10
Ref.
No.
Part No.
Description
Spec Code

C9F CAF

41034
41034-0059
DRUM-ASSY,RR
1
41034A 41034-0068
DRUM-ASSY,RR
1
41068
41068-0075
AXLE,RR,14X298
1
1
42041
42041-0063
SPROCKET-HUB,44T
1
42041A 42041-0091
SPROCKET-HUB,44T
1

92015
92015-1765
NUT,CASTLE,14MM
1
1
92049
92049-0114
SEAL-OIL
2
2
92057
92057-0195
CHAIN,DRIVE,RK-M428HX122L
1
1
92058
92058-0025
JOINT-CHAIN,DRIVE
1
1
92150
92150-1978
BOLT,SOCKET,8X28
4

92152
92152-0753
COLLAR
2
2
92152A 92152-0837
COLLAR,15.2X20X106
1
92152B 92152-1090
COLLAR,RR BRAKE DRUM,L=95
1
92154
92154-0424
BOLT,FLANGED,8X30
4
92200
92200-1428
WASHER,14.2X26X3.2
1

92210
92210-0570
NUT,8MM
4
4
410
410AA0800
,8MM
4
4
410A 410AA1400
,14MM
1
481
481J3500
CIRCLIP-TYPE-C,35MM
1
1
550
550AA3025
PIN-COTTER,3.0X25
1
1

601
601B6202UU
BEARING-BALL
3
2

FEB.15,2010

Page 53

This catalog covers:
GRID NO.
This grid covers:
’09

’10 KLX150 C9F/CAF Chassis
E-3
Brake Pedal

Quantity-KLX150

’09
’10
Ref.
No.
Part No.
Description
Spec Code

C9F CAF

43001
43001-0131
LEVER-BRAKE
1
1
92022
92022-1561
WASHER,8.5X20X1.6
1
1
92055
92055-0168
RING-O,OD=18.5
2
2
92145
92145-0741
SPRING,BRAKE PEDAL RETURN
1
1
550
550AA2525
PIN-COTTER,2.5X25
1
1

FEB.15,2010

Page 54

This catalog covers:
GRID NO.
This grid covers:
’09

’10 KLX150 C9F/CAF Chassis
E-4
Shock Absorber(s)

Quantity-KLX150

’09
’10
Ref.
No.
Part No.
Description
Spec Code

C9F CAF

45014
45014-0288-458
SHOCKABSORBER,P.SILVER
1
1

FEB.15,2010

Page 55

This catalog covers:
GRID NO.
This grid covers:
’09

’10 KLX150 C9F/CAF Chassis
E-5
Front Master Cylinder

Quantity-KLX150

’09
’10
Ref.
No.
Part No.
Description
Spec Code

C9F CAF

27010
27010-0025
SWITCH,BRAKE
1
1
43015
43015-1697
,FR
1
1
43020
43020-1126

1
1
43022
43022-1010
STOPPER-BRAKE,PISTON
1
1
43026
43026-1074
CAP-BRAKE
1
1

43028
43028-1061
DIAPHRAGM
1
1
43034
43034-1016
HOLDER-BRAKE,MASTER CYLINDER
1
1
43095
43095-0547
HOSE-BRAKE,FR,1236MM
1
43095A 43095-0587
HOSE-BRAKE
1
46092
46092-1140
LEVER-GRIP,FRONT BRAKE
1
1

49016
49016-1044
COVER-SEAL,MASTER CYLINDER
1
1
49091
49091-0001
WASHER-SEAL,10.1X14.5X1.5
4
4
92002
92002-1323
BOLT,SCREW,4X12
1
1
92002A 92002-1894
BOLT
2
2
92009
92009-1458
SCREW,4MM
2
2

92015
92015-1528
NUT,FLANGED,6MM
1
1
92022
92022-1814
WASHER
1
1
92150
92150-1451
BOLT,LEVER SET
1
1
92153
92153-0029
BOLT,OIL,L=23
2
92153A 92153-0627
BOLT,OIL,L=23
2

92170
92170-1231
CLAMP,BRAKE HOSE,OUTSIDE
1
1
92170A 92170-1232
CLAMP,BRAKE HOSE,INSIDE
1
1
132
132BA0616
,6X16
2
2

FEB.15,2010

Page 56

This catalog covers:
GRID NO.
This grid covers:
’09

’10 KLX150 C9F/CAF Chassis
E-6
Front Brake

Quantity-KLX150

’09
’10
Ref.
No.
Part No.
Description
Spec Code

C9F CAF

41080
41080-0168
DISC,FR
1
1
43044
43044-0006
,FR,LH
1
1
43045
43045-1010
SHAFT-CALIPER
1
1
43048
43048-0010
PISTON-CALIPER
2
2
43049
43049-1060
PACKING,PISTON SEAL
2
2

43049A 43049-1061
PACKING,PISTON SEAL
2
2
43056
43056-0004
BREATHER-BRAKE
1
1
43057
43057-1001
CAP-BREATHER
1
1
43080
43080-0052
,FR
1
1
43082
43082-0100
PAD-ASSY-BRAKE
1
1

49006
49006-1088
BOOT,CALIPER
1
1
49006A 49006-1242
BOOT,CALIPER
1
1
92002
92002-1468
BOLT,FLANGED,10X41
2
2
92022
92022-1373
WASHER,WAVE
1
1
92043
92043-1416
PIN,HANGER
2
2

92144
92144-1847
SPRING,PAD
1
1
92150
92150-1811
BOLT,DISC PLATE,8X15
6
92150A 92150-1852
BOLT,8X15
6

FEB.15,2010

Page 57

This catalog covers:
GRID NO.
This grid covers:
’09

’10 KLX150 C9F/CAF Chassis
E-7
Rear Master Cylinder

Quantity-KLX150

’09
’10
Ref.
No.
Part No.
Description
Spec Code

C9F CAF

13159
13159-1056
CONNECTOR
1
1
43010
43010-1068
ROD-ASSY-BRAKE
1
1
43015
43015-0153
,RR
1
1
43016
43016-1149

1
1
43020
43020-1094

1
1

43026
43026-1075
CAP-BRAKE
1
1
43028
43028-1067
DIAPHRAGM
1
1
43064
43064-006
GROMMET,HOSE CLAMP
2
2
43078
43078-1189
RESERVOIR
1
1
43095
43095-0445
HOSE-BRAKE,RR,552MM
1
1

43095A 43095-0550
HOSE-BRAKE,RR MASTER CYLINDER
1
1
49091
49091-0001
WASHER-SEAL,10.1X14.5X1.5
4
4
92009
92009-1596
SCREW,4X40
2
2
92022
92022-1028
WASHER,8.5X13X1
1
1
92022A 92022-1601
WASHER,CIRCRIP
1
1

92033
92033-1186
RING-SNAP,20.5MM
1
1
92037
92037-1710
CLAMP
2
2
92043
92043-0004
PIN
1
1
92055
92055-1251
RING-O,MASTER CYLINDER
1
1
92153
92153-0029
BOLT,OIL,L=23
2
2

92153A 92153-0936
BOLT,FLANGED,6X14
1
1
132
132BA0616
,6X16
2
2
550
550AA2015
PIN-COTTER,2.0X15
1
1

FEB.15,2010

Page 58

This catalog covers:
GRID NO.
This grid covers:
’09

’10 KLX150 C9F/CAF Chassis
E-8
Rear Brake

Quantity-KLX150

’09
’10
Ref.
No.
Part No.
Description
Spec Code

C9F CAF

41080
41080-0179
DISC,RR
1
1
43034
43034-0053
HOLDER-BRAKE,RR
1
1
43044
43044-1076
,RR
1
1
43048
43048-1090
PISTON-CALIPER
1
1
43049
43049-1025
PACKING
1
1

43049A 43049-1060
PACKING,PISTON SEAL
1
1
43049B 43049-1061
PACKING,PISTON SEAL
1
1
43056
43056-0004
BREATHER-BRAKE
1
1
43057
43057-1001
CAP-BREATHER
1
1
43080
43080-0078
,RR
1
1

43082
43082-0043
PAD-ASSY-BRAKE
1
1
49006
49006-1088
BOOT,CALIPER
1
1
49006A 49006-1089
BOOT,CALIPER
1
1
92075
92075-1414
DAMPER
1
1
92081
92081-1502
SPRING,PAD
1
1

92150
92150-1144
BOLT
2
2
92150A 92150-1811
BOLT,DISC PLATE,8X15
6
92150B 92150-1840
BOLT,SOCKET,8X16
2
2
92150C 92150-1852
BOLT,8X15
6

FEB.15,2010

Page 59

This catalog covers:
GRID NO.
This grid covers:
’09

’10 KLX150 C9F/CAF Chassis
E-9
Handlebar

Quantity-KLX150

’09
’10
Ref.
No.
Part No.
Description
Spec Code

C9F CAF

13272
13272-0795
PLATE
1
1
13280
13280-0105
HOLDER,CLUTCH LEVER
1
1
27010
27010-1094
SWITCH,CLUTCH,BLACK
1
1
46003
46003-0172-458
HANDLE,P.SILVER
1
1
46012
46012-0075-458
HOLDER-HANDLE,LWR,P.SILVER
2
2

46012A 46012-0080-458
HOLDER-HANDLE,UPP,P.SILVER
2
2
46018
46018-0079

1
1
46075
46075-0082
GRIP,LH
1
1
46076
46076-1244
,CLUTCH
1
1
46091
46091-0168
,RH
1
1

46091A 46091-0169
,LH
1
1
46092
46092-1206
LEVER-GRIP,CLUTCH
1
1
56001
56001-0166
MIRROR-ASSY,RH
1
1
56001A 56001-0169
MIRROR-ASSY,LH
1
1
92009
92009-1134
SCREW,CABLE ADJUST,8MM,BLACK
1
1

92015
92015-1197
NUT,CABLE ADJUST LOCK,8MM,BLK
1
1
92015A 92015-1962
NUT,LOCK,10MM
2
2
92022
92022-1737
WASHER
4
4
92037
92037-1163
CLAMP,SPEED,L=58
2
2
92151
92151-1986
BOLT,LEVER SET
1
1

92161
92161-0632
DAMPER,HANDLE HOLDER
4
4
92172
92172-0469
SCREW-PAN-CROS,5X22
2
2
92210
92210-0006
NUT,LOCK,6MM
1
1
112
112BB0622
BOLT-UPSET,6X22
1
1
132
132BC0830
,8X30
4
4

220
220AB0540
,5X40
2
2
221
221AB0316
SCREW-CSK-CROS,3X16
2
2
410
410AB0600
,6MM
1
1
554
554DA0800
PIN-SNAP
2
2

FEB.15,2010

Page 60

This catalog covers:
GRID NO.
This grid covers:
’09

’10 KLX150 C9F/CAF Chassis
E-10
Front Fork

Quantity-KLX150

’09
’10
Ref.
No.
Part No.
Description
Spec Code

C9F CAF

44008
44008-0042-458
PIPE-FORK OUTER,RH,P.SILVER
1
1
44008A 44008-0044-458
PIPE-FORK OUTER,LH,P.SILVER
1
1
44013
44013-0112
PIPE-FORK INNER
2
2
44022
44022-0020
CYLINDER-FORK
2
2
44024
44024-1067
CAP-OIL-LOCK
2
2

44025
44025-1065
RING-FORK PISTON
2
2
44026
44026-0116
SPRING-FRONT FORK
2
2
44026A 44026-1417
SPRING-FRONT FORK
2
2
44029
44029-1136
SEAT-FORK SPRING
2
2
44037
44037-0093-458
HOLDER-FORK UNDER,P.SILVER
1

44037A 44037-0110-458
HOLDER-FORK UNDER,P.SILVER
1
44039
44039-0083-458
HOLDER-FORK UPPER,P.SILVER
1
1
44045
44045-051
GASKET,FORK CYLINDER BOLT
2
2
44065
44065-1123
BUSHING-FRONT FORK,INNER PIPE
2
2
44065A 44065-1133
BUSHING-FRONT FORK
2
2

44071
44071-0556-458
DAMPER-ASSY,LH,P.SILVER
1
1
44071A 44071-0557-458
DAMPER-ASSY,RH,P.SILVER
1
1
49006
49006-0057-BD
BOOT,FORK,BLACK
2
2
92001
92001-1464
BOLT,FORK CYLINDER
2
2
92015
92015-1021
NUT,10MM
2

92022
92022-239
WASHER,10.5X20X1
2
92026
92026-1365
SPACER
2
2
92049
92049-1524
SEAL-OIL,FORK OUTER TUBE
2
2
92055
92055-1367
RING-O,FORK TOP
2
2
92072
92072-0107
BAND,BOOT
2
2

92151
92151-1262
BOLT,FORK TOP
2
2
92151A 92151-1636
BOLT,FLANGED,10X35
2
92152
92152-0643
COLLAR,FORK,L=150
2
2
92200
92200-1496
WASHER
2
2
120
120CA1045
BOLT-SOCKET,10X45
2

132
132BA0835
,8X35
2
2

FEB.15,2010

Page 61

This catalog covers:
GRID NO.
This grid covers:
’09

’10 KLX150 C9F/CAF Chassis
E-11
Fuel Tank

Quantity-KLX150

’09
’10
Ref.
No.
Part No.
Description
Spec Code

C9F CAF

32052
32052-0118
BRACKET-TANK
1
1
51001
51001-0340-21
TANK-COMP-FUEL,F.BLACK
1
1
51023
51023-0037
TAP-ASSY,FUEL
1
1
51049
51049-1134
CAP-TANK,FUEL
1
1
92001
92001-1091
BOLT,6X20
2
2

92022
92022-1690
WASHER,6.5X24X2
1
1
92022A 92022-1977
WASHER,5.1X10X1.0
2
2
92037
92037-1601
CLAMP
1
1
92152
92152-0934
COLLAR
1
1
92154
92154-0461
BOLT,FLANGED,6X35
1
1

92160
92160-1328
DAMPER,FUEL TANK
2
2
92161
92161-0705
DAMPER
1
1
92161A 92161-0913
DAMPER
1
1
92161B 92161-0914
DAMPER
1
1
92172
92172-0496
SCREW,5X10
2
2

92200
92200-0177
WASHER,6.5X11.5X0.8
2
2
132
132BB0608
,6X8
2
2
702
702A06620
TUBE-RUBBER,6X620
1
1

FEB.15,2010

Page 62

This catalog covers:
GRID NO.
This grid covers:
’09

’10 KLX150 C9F/CAF Chassis
E-12
Seat

Quantity-KLX150

’09
’10
Ref.
No.
Part No.
Description
Spec Code

C9F CAF

53066
53066-0220-MA
SEAT-ASSY,DUAL,BLACK
1
1
92072
92072-0120-MA
BAND,SEAT,BLACK
1
1
92151
92151-1654
BOLT,SOCKET,6X14
2
2
92154
92154-0462
BOLT,FLANGED,8X16
2
2
92200
92200-0544
WASHER,6.5X18X1
2
2

FEB.15,2010

Page 63

This catalog covers:
GRID NO.
This grid covers:
’09

’10 KLX150 C9F/CAF Chassis
E-13
Meter(s)

Quantity-KLX150

’09
’10
Ref.
No.
Part No.
Description
Spec Code

C9F CAF

14092
14092-0080
COVER,METER,LWR
1
1
23008
23008-0104
SOCKET-ASSY
1
1
25005
25005-0082
SPEEDOMETER
1
1
25023
25023-0043
COVER-METER CASE
1
1
25031
25031-0334
METER-ASSY,KPH
1
1

92022
92022-104
WASHER,5.5X20X1.2
3
3
92069
92069-1007
BULB,12V 3.4W,T10
3
3
92069A 92069-1116
BULB,12V 1.7W,T10
1
1
92075
92075-1690
DAMPER
3
3
92161
92161-0825
DAMPER,25X255X10
1
1

92161A 92161-0826
DAMPER,10X60X10
1
1
92171
92171-1602
CLAMP
1
1
92172
92172-0387
SCREW
1
1
92172A 92172-0425
SCREW
5
5
130
130BA0514
BOLT-FLANGED,5X14
3
3

FEB.15,2010

Page 64

This catalog covers:
GRID NO.
This grid covers:
’09

’10 KLX150 C9F/CAF Chassis
E-14
Cables

Quantity-KLX150

’09
’10
Ref.
No.
Part No.
Description
Spec Code

C9F CAF

54001
54001-0020

1
1
54011
54011-0091
CABLE-CLUTCH
1
1
54012
54012-0252
CABLE-THROTTLE,OPENING
1
1
54012A 54012-0266
CABLE-THROTTLE,CLOSING
1
1
54017
54017-0046
CABLE-STARTER
1
1

92151
92151-1654
BOLT,SOCKET,6X14
1
1
92171
92171-1279
CLAMP
1
1
92171A 92171-1882
CLAMP,CABLE,LWR
1
1
92171B 92171-1953
CLAMP,CABLE,UPP
1
1
92210
92210-0181
NUT,LOCK,FLANGED,6MM
1
1

132
132BA0616
,6X16
1
1

FEB.15,2010

Page 65

This catalog covers:
GRID NO.
This grid covers:
’09

’10 KLX150 C9F/CAF Chassis
F-3
Side Covers/Chain Cover

Quantity-KLX150

’09
’10
Ref.
No.
Part No.
Description
Spec Code

C9F CAF

36001
36001-0161-25R
COVER-SIDE,LH,UP WHITE+LO EBO
1
1
36001A 36001-0161-27V
COVER-SIDE,LH,UP EBO+LO EBO
1
36001B 36001-0198-25R
COVER-SIDE,RH,UP WHITE+LO EBO
1
1
36001C 36001-0198-27V
COVER-SIDE,RH,UP EBO+LO EBO
1
36014
36014-0044
CASE-CHAIN
1
1

39156
39156-0575
PAD
1
1
49089
49089-0064-290
SHROUD-ENGINE,LH,L.GREEN
1
49089A 49089-0064-6C
SHROUD-ENGINE,LH,EBONY
1
1
49089B 49089-0065-290
SHROUD-ENGINE,RH,L.GREEN
1
49089C 49089-0065-6C
SHROUD-ENGINE,RH,EBONY
1
1

92009
92009-1729
SCREW,6X10
2
2
92075
92075-1011
DAMPER
2
2
92143
92143-1196
COLLAR
6
6
92152
92152-0237
COLLAR
2
2
92153
92153-0936
BOLT,FLANGED,6X14
4
4

92153A 92153-0950
BOLT,FLANGED,6X22
2
2
92161
92161-0685
DAMPER
2
2
92161A 92161-0912
DAMPER
2
2
92161B 92161-0915
DAMPER
2
2
92172
92172-0098
SCREW,6X10
2
2

FEB.15,2010

Page 66

This catalog covers:
GRID NO.
This grid covers:
’09

’10 KLX150 C9F/CAF Chassis
F-4
Headlight(s)

Quantity-KLX150

’09
’10
Ref.
No.
Part No.
Description
Spec Code

C9F CAF

11054
11054-1069
BRACKET,HEAD LAMP
1
1
11055
11055-1064
BRACKET,HEAD LAMP COVER
1
1
11055A 11055-1291
BRACKET,LICENSE
1
1
23007
23007-0146
LENS-COMP,HEAD LAMP
1
23007A 23007-0152
LENS-COMP,HEAD LAMP
1

23008
23008-0085
SOCKET-ASSY,POSITION LAMP
1
1
23008A 23008-0089
SOCKET-ASSY,HEAD LAMP
1
1
39156
39156-0554
PAD
1
39156A 39156-0582
PAD,HEAD LAMP,LH
1
39156B 39156-0583
PAD,HEAD LAMP,LWR
1
1

39156C 39156-0584
PAD,HEAD LAMP,RH
1
39156D 39156-0598
PAD,HEAD LAMP,LH
1
39156E 39156-0599
PAD,HEAD LAMP,RH
1
39156F 39156-0673
PAD
1
55022
55022-0050-266
COVER-HEAD LAMP,B.WHITE
1
1

55022A 55022-0050-6C
COVER-HEAD LAMP,EBONY
1
55022B 55022-0050-6L
COVER-HEAD LAMP,F.RED
1
92039
92039-0093
RIVET,ANCHOR CLIP
2
2
92069
92069-0016
BULB,12V 35/35W
1
1
92069A 92069-1016
BULB,12V 5W
1
1

92144
92144-2266
SPRING
1
1
92152
92152-0295
COLLAR
2
2
92152A 92152-0573
COLLAR
2
92152B 92152-0936
COLLAR
2
92153
92153-0936
BOLT,FLANGED,6X14
3
3

92161
92161-0266
DAMPER
2
92161A 92161-0537
DAMPER
2
92161B 92161-0818
DAMPER
1
1
92161C 92161-0916
DAMPER
2
92161D 92161-0917
DAMPER
2

92170
92170-1514
CLAMP
1
92172
92172-0098
SCREW,6X10
2
2
92172A 92172-0262
SCREW,TAPPING,5X10
2
2
92172B 92172-0311
SCREW,TAPPING,4X40
1
92172C 92172-0495
SCREW
1

92172D 92172-0498
SCREW,5X12
2
92173
92173-0290
CLAMP
1
132
132BC0618
,6X18
2
2
235
235AA0512
,5X12
2

FEB.15,2010

Page 67

This catalog covers:
GRID NO.
This grid covers:
’09

’10 KLX150 C9F/CAF Chassis
F-5
Taillight(s)

Quantity-KLX150

’09
’10
Ref.
No.
Part No.
Description
Spec Code

C9F CAF

11051
11051-1503
BRACKET,LICENSE
1
1
11061
11061-0393
GASKET,TAIL LAMP LENS
1
1
14092
14092-0001
COVER,LICENSE LAMP
1
1
23016
23016-0039
LAMP-ASSY,LICENSE
1
1
23025
23025-0056
LAMP-TAIL
1
1

23026
23026-0015
LENS,LICENSE LAMP
1
1
23026A 23026-0016
LENS,TAIL LAMP
1
1
92069
92069-0032
BULB,12V 21/5W
1
1
92069A 92069-1016
BULB,12V 5W
1
1
92071
92071-024
GROMMET
2
2

92152
92152-0933
COLLAR
2
2
92153
92153-0684
BOLT,6X16
2
2
92154
92154-0212
BOLT,WP,6X20
2
2
92160
92160-1162
DAMPER
2
2
92161
92161-0776
DAMPER
2
2

92172
92172-0343
SCREW,TAPPING,2.9X13
2
2
92172A 92172-0411
SCREW,4.2X19
2
2
92172B 92172-0427
SCREW,TAPPING,5X16
2
2
92200
92200-0585
WASHER,5.5X20X1.2
2
2

FEB.15,2010

Page 68

This catalog covers:
GRID NO.
This grid covers:
’09

’10 KLX150 C9F/CAF Chassis
F-6
Turn Signals

Quantity-KLX150

’09
’10
Ref.
No.
Part No.
Description
Spec Code

C9F CAF

23037
23037-0155
,FR,LH
1
1
23037A 23037-0156
,FR,RH
1
1
23037B 23037-0157
,RR,LH
1
1
23037C 23037-0158
,RR,RH
1
1
23048
23048-0016
LENS-SIGNAL LAMP,FR LH&RR RH
2
2

23048A 23048-0017
LENS-SIGNAL LAMP,FR RH&RR LH
2
2
92069
92069-0003
BULB,12V 10W
4
4
92161
92161-0828
DAMPER,SIGNAL LAMP
4
4
92172
92172-0343
SCREW,TAPPING,2.9X13
4
4
92172A 92172-0497
SCREW,6X14
4
4

92200
92200-0370
WASHER,SIGNAL LAMP
4
4

FEB.15,2010

Page 69

This catalog covers:
GRID NO.
This grid covers:
’09

’10 KLX150 C9F/CAF Chassis
F-7
Chassis Electrical Equipment

Quantity-KLX150

’09
’10
Ref.
No.
Part No.
Description
Spec Code

C9F CAF

21061
21061-1003
RECTIFIER
1
1
26011
26011-0154
WIRE-LEAD,BATTERY(-)
1
1
26011A 26011-0241
WIRE-LEAD,BATTERY(+)
1
1
26012
26012-0115
BATTERY,YTX7L-BS,12V 6AH
1
1
26031
26031-0869
HARNESS,MAIN
1
1

27002
27002-1086
RELAY-ASSY
1
1
27002A 27002-1097
RELAY-ASSY,SIGNAL LAMP
1
1
27003
27003-0068
HORN
1
1
92037
92037-1163
CLAMP,SPEED,L=58
3
3
92150
92150-1689
BOLT,FLANGED,6X14
1
1

92154
92154-0459
BOLT,FLANGED,6X10
2
2
92170
92170-1114
CLAMP,L=150
1
1
92171
92171-1425
CLAMP,WIRING HARNESS,L=60
3
3
92173
92173-0105
CLAMP
2
2
92173A 92173-0289
CLAMP
1
1

FEB.15,2010

Page 70

This catalog covers:
GRID NO.
This grid covers:
’09

’10 KLX150 C9F/CAF Chassis
F-8
Ignition Switch

Quantity-KLX150

’09
’10
Ref.
No.
Part No.
Description
Spec Code

C9F CAF

21007
21007-5040
ROTOR,LOCK,TANK CAP
1
1
27005
27005-0055

1
1
27008
27008-1170
KEY-LOCK,BLANK
1
1
(OPTION)
27010
27010-0106
SWITCH,REAR BRAKE
1
1
27045
27045-5414
SWITCH-ASSY
1
1

28012
28012-1076

1
1
46123
46123-0007
SPRING-COMP
1
1
92153
92153-0967
BOLT,TORX,6X16
2
2
92210
92210-0007
NUT,FLANGED,5MM
1
1
461
461DA0600
WASHER-SPRING,6MM
2
2

FEB.15,2010

Page 71

This catalog covers:
GRID NO.
This grid covers:
’09

’10 KLX150 C9F/CAF Chassis
F-9
Owner’s Tools

Quantity-KLX150

’09
’10
Ref.
No.
Part No.
Description
Spec Code

C9F CAF

56007
56007-0084
TOOL-KIT
1
1
56008
56008-0024
BAG,TOOL
1
1
92104
92104-0004
GASKET-LIQUID,TB1211F,CLEAR
1
1
92104A 92104-1064
GASKET-LIQUID,TB1216B,BLACK
1
1
92106
92106-0002
GRIP-SCREW DRIVER
1
1

92107
92107-0014
TOOL-DRIVER,#2PHILLIPS
1
1
92110
92110-0050
TOOL-WRENCH,BOX,16X17
1
1
92110A 92110-0053
TOOL-WRENCH,OPEN END,14X17
1
1
92112
92112-0005
TOOL-PLIERS
1
1

FEB.15,2010

Page 72

This catalog covers:
GRID NO.
This grid covers:
’09

’10 KLX150 C9F/CAF Chassis
F-10
Labels

Quantity-KLX150

’09
’10
Ref.
No.
Part No.
Description
Spec Code

C9F CAF

56030
56030-0241
LABEL,GASOLINE
1
1
56033
56033-0265
LABEL-MANUAL,CHAIN
1
1
56053
56053-0354
,TIRE&LOAD
1
1
56070
56070-1096
LABEL-WARNING,RULE
1
1

FEB.15,2010

Page 73

This catalog covers:
GRID NO.
This grid covers:
’09

’10 KLX150 C9F/CAF Chassis
F-11
Decals(Ebony)(C9F)

Quantity-KLX150

’09
’10
Ref.
No.
Part No.
Description
Spec Code

C9F CAF

56052
56052-1909
MARK,KAWASAKI
1
56054
56054-0448
MARK,SHROUD,KAWASAKI
2
56054A 56054-0563
MARK,RR FENDER,"K"
1
56068
56068-1804
PATTERN,SIDE COVER,LH
1
56068A 56068-1805
PATTERN,SIDE COVER,RH
1

56068B 56068-1806
PATTERN,HEAD LAMP COVER
1
56068C 56068-1807
PATTERN,SHROUD,LH
1
56068D 56068-1808
PATTERN,SHROUD,RH
1

FEB.15,2010

Page 74

This catalog covers:
GRID NO.
This grid covers:
’09

’10 KLX150 C9F/CAF Chassis
F-12
Decals(Green)(C9F)

Quantity-KLX150

’09
’10
Ref.
No.
Part No.
Description
Spec Code

C9F CAF

56052
56052-0968
MARK,KAWASAKI
1
56054
56054-0447
MARK,SHROUD,KAWASAKI
2
56054A 56054-0562
MARK,RR FENDER,"K"
1
56068
56068-1799
PATTERN,SIDE COVER,LH
1
56068A 56068-1800
PATTERN,SIDE COVER,RH
1

56068B 56068-1801
PATTERN,HEAD LAMP COVER
1
56068C 56068-1802
PATTERN,SHROUD,LH
1
56068D 56068-1803
PATTERN,SHROUD,RH
1

FEB.15,2010

Page 75

This catalog covers:
GRID NO.
This grid covers:
’09

’10 KLX150 C9F/CAF Chassis
F-13
Decals(Red)(CAF)

Quantity-KLX150

’09
’10
Ref.
No.
Part No.
Description
Spec Code

C9F CAF

56052
56052-0968
MARK,KAWASAKI
1
56054
56054-0562
MARK,RR FENDER,"K"
1
56054A 56054-0643
MARK,SHROUD,KAWASAKI
2
56069
56069-0722
PATTERN,SHROUD,UPP,LH
1
56069A 56069-0723
PATTERN,SHROUD,LWR,LH
1

56069B 56069-0724
PATTERN,SHROUD,UPP,RH
1
56069C 56069-0725
PATTERN,SHROUD,LWR,RH
1
56069D 56069-0726
PATTERN,SIDE COVER,LH
1
56069E 56069-0727
PATTERN,SIDE COVER,RH
1
56069F 56069-0728
PATTERN,HEAD LAMP COVER
1

FEB.15,2010

Page 76

This catalog covers:
GRID NO.
This grid covers:
’09

’10 KLX150 C9F/CAF Chassis
F-14
Decals(Green)(CAF)

Quantity-KLX150

’09
’10
Ref.
No.
Part No.
Description
Spec Code

C9F CAF

56052
56052-0968
MARK,KAWASAKI
1
56054
56054-0562
MARK,RR FENDER,"K"
1
56054A 56054-0643
MARK,SHROUD,KAWASAKI
2
56068
56068-1799
PATTERN,SIDE COVER,LH
1
56068A 56068-1800
PATTERN,SIDE COVER,RH
1

56068B 56068-1801
PATTERN,HEAD LAMP COVER
1
56069
56069-0718
PATTERN,SHROUD,UPP,LH
1
56069A 56069-0719
PATTERN,SHROUD,LWR,LH
1
56069B 56069-0720
PATTERN,SHROUD,UPP,RH
1
56069C 56069-0721
PATTERN,SHROUD,LWR,RH
1

FEB.15,2010

Page 77

This catalog covers:
GRID NO.
This grid covers:
’09

’10 KLX150 C9F/CAF
L-14
Numerical Parts Index

Part No.
Grid No.
Part No.
Grid No.
Part No.
Grid No.
Part No.
Grid No.
Part No.
Grid No.
Part No.
Grid No.

11002-0052 .................B-3
11004-0093 .................B-3
11010-0200 .................B-5
11013-0025 .................B-5
11051-1503 .................F-5
11054-1069 .................F-4
11055-1064 .................F-4
11055-1291 .................F-4
11055-1677 .................D-5
11061-0207 .................B-6

13064-0060 ...............B-10
13066-0014 ...............B-10
13070-1035 ...............B-10
13078-0026 ...............B-10
13086-1070 ...............B-11
13087-1161 ...............B-11
13088-0040 ...............B-11
13088-0041 ...............B-11
13088-1077 ...............B-11
13089-1108 ...............B-11

13272-0028 .................B-5
13272-0760 .................C-3
13272-0795 .................E-9
13280-0105 .................E-9
13280-0235 .................C-5
13280-0253 .................B-5
132BA0610 .................D-5
132BA0614 .................B-3
132BA0614 .................C-7
132BA0616 .................C-4

11061-0265 .................C-3
11061-0300 .................C-4
11061-0319 .................B-4
11061-0322 .................B-6
11061-0393 .................F-5
11061-0400 .................C-4
11061-0401 .................C-4
11061-1148 .................B-6
11065-0209 .................C-4
11065-0212 .................B-3

13091-1920 ...............B-11
13091-1992 .................C-9
13095-0093 ...............B-11
13097-0076 .................B-9
130BA0514 ...............E-13
130BA0535 .................C-8
130CA0816 .................B-6
13116-1136 ...............B-11
13127-0054 ...............B-12
13128-0051 ...............B-12

132BA0616 ...............E-14
132BA0616 .................E-5
132BA0616 .................E-7
132BA0620 .................B-3
132BA0620 .................C-6
132BA0620 ...............D-10
132BA0625 .................B-5
132BA0625 .................C-4
132BA0625 .................C-7
132BA0630 .................C-4

11065-0255 .................C-6
11065-0271 .................B-5
11065-0300 .................D-6
11065-1177 .................B-3
112BB0622 .................E-9
112CA0620 ...............B-13
12004-0031 .................B-7
12005-0051 .................B-7
12009-0018 .................B-7
12011-1051 .................B-7

13140-0051 ...............B-13
13140-0052 ...............B-13
13140-0053 ...............B-13
13141-0047 ...............B-13
13144-0049 ...............B-12
13145-0045 ...............B-13
13151-1099 ...............B-13
13159-1056 .................E-7
13165-0003 ...............B-14
13172-0005 ...............B-14

132BA0635 .................C-4
132BA0645 .................C-4
132BA0650 .................D-6
132BA0816 .................D-4
132BA0835 ...............E-10
132BB0608 ...............E-11
132BC0618 .................F-4
132BC0830 .................E-9
132BD0630 .................C-9
14014-1153 .................C-4

12016-0035 .................B-7
12020-0007 .................B-7
12046-0061 .................B-9
12046-0084 .................B-8
12048-0023 .................B-8
12053-0126 .................B-8
12053-0127 .................B-8
12053-0133 .................C-4
12053-0142 .................D-6
12053-0144 .................D-6

13183-1066 ...............B-13
13183-1274 ...............B-11
13194-0005 .................C-9
13206-1070 ...............B-10
13216-0040 .................C-9
13236-0174 ...............B-11
13236-1192 ...............B-14
13242-0055 ...............B-14
13262-0454 ...............B-12
13262-0459 ...............B-12

14014-1154 .................B-8
14026-0078 .................C-4
14031-0116 .................C-4
14032-0124 .................C-4
14037-0074 .................B-5
14044-0044 .................C-4
14073-0172 .................B-5
14073-0224 .................B-5
14079-0031 .................D-5
14080-0251 .................C-3

120CA1045 ...............E-10
13001-0104 .................B-4
13002-0029 .................B-4
13008-0038 .................B-4
13024-0009 .................B-4
13025-0011 .................B-4
13027-0017 .................B-4
13029-0023 .................B-4
13031-0116 .................B-9
13061-0349 ...............B-10

13262-0500 ...............B-12
13262-0501 ...............B-12
13262-0502 ...............B-12
13262-0552 ...............B-12
13262-0662 ...............B-12
13262-0731 ...............B-12
13262-0738 ...............B-12
13270-1754 .................C-7
13270-1961 .................C-7
13271-1844 .................B-3

14080-0295 .................C-3
14092-0001 .................F-5
14092-0035 .................D-5
14092-0080 ...............E-13
15004-0059 .................C-5
156R0610 ...................B-6
16005-0003 .................C-5
16007-0020 .................C-5
16007-1223 .................B-7
16012-0003 .................C-5

16014-0016 .................C-5
16016-0014 .................C-5
16017-0009 .................C-5
16021-0022 .................C-5
16030-1007 .................C-5
16044-007 ...................C-5
16065-0061 .................B-3
16082-0040 .................C-6
16085-0118 .................B-9
16126-0020 .................C-5

23037-0158 .................F-6
23048-0016 .................F-6
23048-0017 .................F-6
235AA0512 .................F-4
25005-0082 ...............E-13
25023-0043 ...............E-13
25031-0334 ...............E-13
26006-0018 .................C-9
26011-0154 .................F-7
26011-0164 .................C-9

35019-0058 ...............D-10
35022-0057 ...............D-10
35023-0153-290 .......D-10
35023-0153-6C .........D-10
35023-0153-6L .........D-10
35034-0112 ...............D-10
35063-0586-458 .........D-5
35063-0587-458 .........D-5
35063-0684 .................C-5
36001-0161-25R .........F-3

16126-0042 .................B-5
16158-0006 .................C-5
16183-0003 .................C-5
16187-0285 .................C-5
18088-0450 .................B-6
18100-0104 .................B-6
21003-0103 .................C-7
21007-0121 .................C-7
21007-5040 .................F-8
21039-0007 .................C-9

26011-0241 .................F-7
26012-0115 .................F-7
26031-0869 .................F-7
27002-1086 .................F-7
27002-1097 .................F-7
27003-0068 .................F-7
27005-0055 .................F-8
27008-1170 .................F-8
27010-0025 .................E-5
27010-0106 .................F-8

36001-0161-27V .........F-3
36001-0198-25R .........F-3
36001-0198-27V .........F-3
36014-0044 .................F-3
39007-0153-458 .........D-7
39076-0020 .................C-9
39111-0067-458 .........D-7
39156-0552 .................B-6
39156-0553 .................B-6
39156-0554 .................F-4

21039-0008 .................C-9
21040-0004 .................C-9
21061-1003 .................F-7
21066-0045 .................C-7
21119-0098 .................C-8
21121-0036 .................C-8
21160-0001 .................C-8
21163-0058 .................C-9
220AA0408 .................C-5
220AA0412 .................C-5

27010-0110 .................C-9
27010-1094 .................E-9
27045-5414 .................F-8
28012-1076 .................F-8
290CA0808 ...............B-10
311BA0600 ...............B-14
32052-0118 ...............E-11
32154-1906 .................B-3
32160-0353-458 .........D-3
32190-0310 .................D-4

39156-0575 .................F-3
39156-0582 .................F-4
39156-0583 .................F-4
39156-0584 .................F-4
39156-0598 .................F-4
39156-0599 .................F-4
39156-0673 .................F-4
39184-0015 .................C-9
39193-1067 .................C-6
41009-0213 ...............D-12

220AA0514 .................C-7
220AA0608 .................C-7
220AA0614 .................C-3
220AA0618 .................C-6
220AA0630 .................C-6
220AB0540 .................E-9
221AB0316 .................E-9
223AA0510 .................C-9
23007-0146 .................F-4
23007-0152 .................F-4

32190-0429 .................D-4
32190-0430 .................D-4
32190-0437 .................D-4
32190-0439 .................D-4
33001-0211-458 .........D-6
33032-0030 .................D-6
33040-0019 .................D-6
33040-1162 .................D-6
34003-0087-458 .........D-8
34003-0089-458 .........D-8

41009-0214 ...............D-12
41022-0039 ...............D-12
41022-0040 ...............D-12
41023-0013 ...............D-12
41023-0014 ...............D-12
41025-0136 ...............D-12
41025-0137 ...............D-12
41029-0051 ...............D-12
41029-0052 ...............D-12
41029-0053 ...............D-12

23008-0085 .................F-4
23008-0089 .................F-4
23008-0104 ...............E-13
23016-0039 .................F-5
23025-0056 .................F-5
23026-0015 .................F-5
23026-0016 .................F-5
23037-0155 .................F-6
23037-0156 .................F-6
23037-0157 .................F-6

34003-0094-458 .........D-8
34003-0095-458 .........D-8
34024-0064-458 .......D-11
34028-0007 .................D-8
34028-0112-458 .........D-8
34028-0115-458 .........D-8
35004-0116-290 .........D-9
35004-0116-6C ...........D-9
35004-0116-6L ...........D-9
35015-0022 ...............D-10

41032-0006 ...............D-12
41034-0058 ...............D-13
41034-0059 ...............D-14
41034-0068 ...............D-14
41060-1103 ...............D-13
41068-0075 ...............D-14
41068-1333 ...............D-13
41078-1052 ...............D-13
41080-0168 .................E-6
41080-0179 .................E-8

Page 78

This catalog covers:
GRID NO.
This grid covers:
’09

’10 KLX150 C9F/CAF
L-15
Numerical Parts Index

Part No.
Grid No.
Part No.
Grid No.
Part No.
Grid No.
Part No.
Grid No.
Part No.
Grid No.
Part No.
Grid No.

410AA0800 ...............D-14
410AA1400 ...............D-14
410AB0600 .................E-9
411AA0600 .................B-8
42036-0046 .................D-7
42036-0068 .................D-7
42036-0070 .................D-6
42036-1248 .................D-7
42036-1351 .................D-7
42041-0063 ...............D-14

44008-0044-458 ........E-10
44013-0112 ...............E-10
44022-0020 ...............E-10
44024-1067 ...............E-10
44025-1065 ...............E-10
44026-0116 ...............E-10
44026-1417 ...............E-10
44029-1136 ...............E-10
44037-0093-458 ........E-10
44037-0110-458 ........E-10

49091-0001 .................E-5
49091-0001 .................E-7
49106-0081 .................B-6
49107-0138 .................B-6
49118-0152 .................B-8
51001-0340-21 ..........E-11
51023-0037 ...............E-11
51049-1134 ...............E-11
510A3200 ..................B-13
510A3200 ...................C-7

42041-0091 ...............D-14
43001-0131 .................E-3
43010-1068 .................E-7
43015-0153 .................E-7
43015-1697 .................E-5
43016-1149 .................E-7
43020-1094 .................E-7
43020-1126 .................E-5
43022-1010 .................E-5
43026-1074 .................E-5

44039-0083-458 ........E-10
44045-051 .................E-10
44065-1123 ...............E-10
44065-1133 ...............E-10
44071-0556-458 ........E-10
44071-0557-458 ........E-10
45014-0288-458 ..........E-4
46003-0172-458 ..........E-9
46012-0075-458 ..........E-9
46012-0080-458 ..........E-9

510A4200 ....................B-9
52005-0079 .................C-4
52010-1053 .................C-6
53066-0220-MA ........E-12
54001-0020 ...............E-14
54011-0091 ...............E-14
54012-0252 ...............E-14
54012-0266 ...............E-14
54017-0046 ...............E-14
55020-0429 .................D-5

43026-1075 .................E-7
43028-1061 .................E-5
43028-1067 .................E-7
43034-0053 .................E-8
43034-1016 .................E-5
43044-0006 .................E-6
43044-1076 .................E-8
43045-1010 .................E-6
43048-0010 .................E-6
43048-1090 .................E-8

46018-0079 .................E-9
46075-0082 .................E-9
46076-1244 .................E-9
46091-0168 .................E-9
46091-0169 .................E-9
46092-1140 .................E-5
46092-1206 .................E-9
46123-0007 .................F-8
461DA0600 .................F-8
480J1200 ..................B-10

55020-0471 .................D-6
55020-0541 .................B-5
55022-0050-266 ..........F-4
55022-0050-6C ...........F-4
55022-0050-6L ............F-4
550AA2015 .................E-7
550AA2018 .................D-8
550AA2518 .................D-8
550AA2520 ...............D-13
550AA2525 .................E-3

43049-1025 .................E-8
43049-1060 .................E-6
43049-1060 .................E-8
43049-1061 .................E-6
43049-1061 .................E-8
43056-0004 .................E-6
43056-0004 .................E-8
43057-1001 .................E-6
43057-1001 .................E-8
43064-006 ...................E-7

480J1600 ..................B-10
480J1700 ..................B-12
481J3500 ..................D-14
481J3700 ..................D-13
49002-0019 .................B-3
49006-0039 .................C-5
49006-0057-BD .........E-10
49006-1088 .................E-6
49006-1088 .................E-8
49006-1089 .................E-8

550AA3025 ...............D-14
551A0306 ..................B-13
554DA0800 .................E-9
56001-0166 .................E-9
56001-0169 .................E-9
56007-0084 .................F-9
56008-0022-MA ..........D-5
56008-0024 .................F-9
56030-0241 ...............F-10
56033-0265 ...............F-10

43078-1189 .................E-7
43080-0052 .................E-6
43080-0078 .................E-8
43082-0043 .................E-8
43082-0100 .................E-6
43095-0445 .................E-7
43095-0547 .................E-5
43095-0550 .................E-7
43095-0587 .................E-5
44008-0042-458 ........E-10

49006-1242 .................E-6
49016-1044 .................E-5
49019-1097 .................C-5
49047-1094 ...............B-13
49065-0021 .................C-6
49078-0064 .................B-7
49089-0064-290 ..........F-3
49089-0064-6C ...........F-3
49089-0065-290 ..........F-3
49089-0065-6C ...........F-3

56052-0968 ...............F-12
56052-0968 ...............F-13
56052-0968 ...............F-14
56052-1909 ...............F-11
56053-0354 ...............F-10
56054-0447 ...............F-12
56054-0448 ...............F-11
56054-0562 ...............F-12
56054-0562 ...............F-13
56054-0562 ...............F-14

56054-0563 ...............F-11
56054-0643 ...............F-13
56054-0643 ...............F-14
56068-1799 ...............F-12
56068-1799 ...............F-14
56068-1800 ...............F-12
56068-1800 ...............F-14
56068-1801 ...............F-12
56068-1801 ...............F-14
56068-1802 ...............F-12

92004-1217 .................B-3
92009-1109 .................B-7
92009-1134 .................E-9
92009-1458 .................E-5
92009-1551 .................C-5
92009-1596 .................E-7
92009-1607 ...............B-10
92009-1729 .................F-3
92009-1865 .................C-5
92015-1021 ...............E-10

92026-1614 ...............B-11
92027-162 ...................D-8
92027-1789 .................C-8
92028-1598 .................D-7
92033-1060 ...............B-12
92033-1160 ...............D-13
92033-1186 .................E-7
92033-1247 .................B-3
92033-1287 .................B-4
92037-1163 .................E-9

56068-1803 ...............F-12
56068-1804 ...............F-11
56068-1805 ...............F-11
56068-1806 ...............F-11
56068-1807 ...............F-11
56068-1808 ...............F-11
56069-0718 ...............F-14
56069-0719 ...............F-14
56069-0720 ...............F-14
56069-0721 ...............F-14

92015-1137 .................B-7
92015-1143 .................B-6
92015-1197 .................E-9
92015-1364 .................D-6
92015-1367 .................B-5
92015-1367 .................C-9
92015-1406 .................D-6
92015-1407 .................D-6
92015-1432 .................B-6
92015-1433 ...............D-13

92037-1163 .................F-7
92037-1271 .................B-5
92037-1305 .................B-3
92037-147 ...................C-5
92037-1593 .................B-5
92037-1601 ...............E-11
92037-1710 .................E-7
92037-1712 .................B-5
92037-1935 .................C-5
92039-0093 .................F-4

56069-0722 ...............F-13
56069-0723 ...............F-13
56069-0724 ...............F-13
56069-0725 ...............F-13
56069-0726 ...............F-13
56069-0727 ...............F-13
56069-0728 ...............F-13
56070-1096 ...............F-10
59051-0096 ...............B-10
59051-0097 ...............B-10

92015-1433 .................D-7
92015-1528 .................E-5
92015-1653 .................D-3
92015-1684 .................D-3
92015-1765 ...............D-14
92015-1962 ...............D-11
92015-1962 .................E-9
92022-1028 .................E-7
92022-104 .................E-13
92022-1373 .................E-6

92043-0004 .................E-7
92043-0099 .................C-3
92043-0099 .................C-6
92043-0100 .................B-3
92043-0100 .................B-4
92043-080 ...................D-8
92043-1207 .................C-5
92043-1217 .................D-8
92043-1416 .................E-6
92045-0018 .................B-9

59051-1304 .................C-9
600A0800 ..................B-10
601A6000 ..................B-11
601A6201 ...................C-3
601B6202UU ............D-14
601B6301UU ............D-13
670B1510 ...................C-6
702A06620 ................E-11
92001-1091 ...............E-11
92001-1464 ...............E-10

92022-1510 ...............D-13
92022-1561 .................D-5
92022-1561 .................E-3
92022-1601 .................E-7
92022-1649 .................C-9
92022-1690 ...............B-13
92022-1690 ...............E-11
92022-1737 .................E-9
92022-1814 .................E-5
92022-1827 ...............B-14

92045-0018 .................C-3
92045-0126 ...............B-13
92045-0151 .................C-3
92045-1062 ...............D-13
92046-1110 .................D-6
92046-1192 .................D-7
92049-0011 .................C-3
92049-0069 .................D-7
92049-0104 .................C-4
92049-0113 ...............D-13

92002-1237 ...............B-14
92002-1323 .................E-5
92002-1349 .................D-4
92002-1442 ...............B-10
92002-1468 .................E-6
92002-1778 .................C-9
92002-1813 ...............D-11
92002-1894 .................E-5
92002-1904 .................B-5
92004-0032 ...............B-14

92022-1977 ...............E-11
92022-212 ...................C-9
92022-239 .................E-10
92022-3026 .................B-6
92022-315 .................B-10
92025-1280 ...............B-12
92026-1037 ...............B-12
92026-1217 ...............B-14
92026-1365 ...............E-10
92026-1610 ...............B-12

92049-0114 ...............D-14
92049-0135 .................D-7
92049-0139 .................B-7
92049-0149 .................C-3
92049-0150 .................C-4
92049-1109 .................D-6
92049-1109 .................D-7
92049-1173 ...............D-13
92049-1387 ...............B-10
92049-1524 ...............E-10

Page 79

This catalog covers:
GRID NO.
This grid covers:
’09

’10 KLX150 C9F/CAF
L-16
Numerical Parts Index

Part No.
Grid No.
Part No.
Grid No.
Part No.
Grid No.
Part No.
Grid No.
Part No.
Grid No.
Part No.
Grid No.

92051-003 ...................C-4
92055-0060 .................B-8
92055-0061 .................B-3
92055-0061 .................C-6
92055-0084 .................C-5
92055-0151 ...............B-12
92055-0152 .................C-6
92055-0154 .................C-4
92055-0155 .................C-4
92055-0168 .................E-3

92072-0107 ...............E-10
92072-0120-MA ........E-12
92075-1011 .................F-3
92075-1414 .................E-8
92075-1690 ...............E-13
92081-020 .................B-10
92081-122 .................B-10
92081-1276 ...............B-10
92081-1502 .................E-8
92081-1606 .................D-8

92150-1339 .................D-8
92150-1339 .................D-9
92150-1451 .................E-5
92150-1689 .................F-7
92150-1811 .................E-6
92150-1811 .................E-8
92150-1840 .................E-8
92150-1852 .................E-6
92150-1852 .................E-8
92150-1978 ...............D-14

92055-0190 .................C-6
92055-0191 .................B-3
92055-0193 .................B-8
92055-0194 .................C-4
92055-0202 .................B-3
92055-1223 .................C-5
92055-1231 .................B-3
92055-1251 .................E-7
92055-1276 .................C-9
92055-1367 ...............E-10

92081-1607 .................D-8
92081-1829 ...............B-14
92093-0094 .................B-5
92093-0103 .................B-5
92093-0155 .................D-7
92104-0004 .................F-9
92104-1064 .................F-9
92106-0002 .................F-9
92107-0014 .................F-9
92110-0050 .................F-9

92151-1149 .................D-6
92151-1262 ...............E-10
92151-1636 ...............E-10
92151-1654 ...............E-12
92151-1654 ...............E-14
92151-1986 .................E-9
92152-0237 .................F-3
92152-0295 ...............D-10
92152-0295 .................F-4
92152-0427 .................D-9

92055-1370 .................C-9
92055-1550 .................C-9
92057-0032 .................B-8
92057-0195 ...............D-14
92058-0025 ...............D-14
92059-1804 .................B-5
92063-1326 .................C-5
92065-058 .................B-13
92065-096 ...................B-6
92066-1012 .................B-3

92110-0053 .................F-9
92112-0005 .................F-9
92116-1065 .................D-3
92122-0011 .................B-8
92122-0023 .................D-5
92139-0001 ...............B-12
92139-0002 ...............B-12
92139-0244 ...............B-11
92139-0286 ...............B-12
92143-1196 ...............D-10

92152-0573 .................F-4
92152-0597 ...............D-10
92152-0604 .................D-5
92152-0612 .................B-6
92152-0643 ...............E-10
92152-0692 .................C-4
92152-0709 ...............D-13
92152-0736 ...............D-13
92152-0753 ...............D-14
92152-0837 ...............D-14

92066-1012 .................C-3
92066-1012 .................C-4
92066-1110 .................C-3
92066-1174 .................C-3
92066-1475 .................B-5
92066-1565 .................C-4
92066-1571 .................C-4
92069-0003 .................F-6
92069-0016 .................F-4
92069-0032 .................F-5

92143-1196 .................D-5
92143-1196 .................F-3
92143-1432 .................D-5
92143-1680 ...............B-12
92144-1289 ...............B-11
92144-1345 ...............B-14
92144-1847 .................E-6
92144-1892 .................C-6
92144-2266 .................F-4
92145-0309 .................C-5

92152-0854 .................B-5
92152-0933 .................D-8
92152-0933 .................F-5
92152-0934 ...............E-11
92152-0936 .................F-4
92152-1090 ...............D-14
92152-1139 .................D-7
92153-0029 .................E-5
92153-0029 .................E-7
92153-0481 .................B-3

92069-1007 ...............E-13
92069-1016 .................F-4
92069-1016 .................F-5
92069-1116 ...............E-13
92070-0037 .................C-8
92071-0001 .................C-8
92071-0002 .................C-8
92071-0037 .................C-9
92071-0038 .................C-5
92071-024 ...................F-5

92145-0310 .................C-5
92145-0313 .................C-5
92145-0349 ...............B-14
92145-0558 ...............B-11
92145-0585 ...............D-11
92145-0741 .................E-3
92145-0759 ...............B-11
92150-1036 .................D-5
92150-1144 .................E-8
92150-1255 .................D-8

92153-0614 .................D-4
92153-0627 .................E-5
92153-0684 .................F-5
92153-0794 ...............B-11
92153-0863 ...............D-10
92153-0936 .................B-5
92153-0936 .................D-5
92153-0936 .................E-7
92153-0936 .................F-3
92153-0936 .................F-4

92153-0950 .................F-3
92153-0967 .................F-8
92153-1067 ...............B-11
92153-1126 .................D-4
92153-1135 .................C-7
92153-1140 .................B-3
92153-1140 .................C-4
92153-1141 .................B-3
92153-1144 ...............B-14
92153-1145 .................C-3

92161-0828 .................F-6
92161-0838 .................D-5
92161-0848 .................D-8
92161-0853 .................D-5
92161-0912 .................F-3
92161-0913 ...............E-11
92161-0914 ...............E-11
92161-0915 .................F-3
92161-0916 .................F-4
92161-0917 .................F-4

92192-0474 .................B-5
92192-0678 .................B-5
92192-0746 .................B-5
92192-0839 .................B-5
92192-0854 .................C-5
92192-0876 .................C-5
92192-0921 .................B-5
92200-0034 .................D-8
92200-0177 ...............E-11
92200-0298 ...............B-10

92153-1146 .................C-3
92153-1151 .................B-8
92153-1156 .................B-8
92153-1157 .................B-8
92153-1350 .................B-6
92153-1624 .................D-8
92153-1828 .................D-7
92153-1829 .................D-7
92153-1882 .................B-5
92153-1914 .................C-9

92161-1284 .................B-6
92170-1114 .................F-7
92170-1231 .................E-5
92170-1232 .................E-5
92170-1514 .................F-4
92171-0494 .................C-5
92171-0593 .................B-6
92171-1124 .................C-5
92171-1279 ...............E-14
92171-1425 .................F-7

92200-0370 .................F-6
92200-0394 .................B-5
92200-0407 .................C-9
92200-0517 .................D-3
92200-0529 .................B-5
92200-0543 .................D-8
92200-0544 .................D-5
92200-0544 ...............E-12
92200-0553 .................B-9
92200-0571 ...............B-10

92153-1957 .................D-7
92153-1970 .................B-3
92154-0042 .................B-6
92154-0088 .................D-4
92154-0203 .................D-5
92154-0212 .................F-5
92154-0281 .................B-8
92154-0424 ...............D-14
92154-0456 .................D-7
92154-0459 .................F-7

92171-1602 ...............E-13
92171-1882 ...............E-14
92171-1953 ...............E-14
92172-0098 .................F-3
92172-0098 .................F-4
92172-0177 .................B-5
92172-0262 .................F-4
92172-0311 .................F-4
92172-0343 .................F-5
92172-0343 .................F-6

92200-0585 .................F-5
92200-1428 ...............D-14
92200-1496 ...............E-10
92200-1626 .................C-7
92200-1631 .................B-3
92210-0006 .................E-9
92210-0007 .................F-8
92210-0140 .................D-4
92210-0140 .................D-5
92210-0181 ...............E-14

92154-0461 ...............E-11
92154-0462 ...............E-12
92160-1036 ...............B-14
92160-1162 .................F-5
92160-1278 .................B-5
92160-1328 ...............E-11
92160-1736 ...............D-10
92161-0071 .................D-8
92161-0266 .................F-4
92161-0306 .................B-6

92172-0387 ...............E-13
92172-0411 .................F-5
92172-0425 ...............E-13
92172-0427 .................F-5
92172-0469 .................E-9
92172-0495 .................F-4
92172-0496 ...............E-11
92172-0497 .................F-6
92172-0498 .................F-4
92172-1051 ...............B-10

92210-0570 ...............D-14
92210-0600 .................B-9
92210-1080 .................D-4
92210-1184 .................D-7
92210-1397 .................D-6
98111-0019 .................B-4

92161-0537 .................F-4
92161-0545 .................B-6
92161-0632 .................E-9
92161-0685 .................F-3
92161-0705 ...............E-11
92161-0776 .................F-5
92161-0789 .................B-3
92161-0818 .................F-4
92161-0825 ...............E-13
92161-0826 ...............E-13

92172-1055 .................B-8
92172-1062 .................C-3
92173-0075 .................C-5
92173-0081 .................B-5
92173-0105 .................F-7
92173-0179 .................B-5
92173-0217 .................B-5
92173-0289 .................F-7
92173-0290 .................F-4
92192-0233 .................C-5

Page 80

This catalog covers:
GRID NO.
This grid covers:
’09

’10 KLX150 C9F/CAF
B-16
Part Name Index

Air Cleaner.........................................................................................B-5
Brake Pedal........................................................................................E-3
Cables..............................................................................................E-14
Camshaft(s).......................................................................................B-8
Carburetor..........................................................................................C-5
Chain Cover.......................................................................................F-3
Chassis Electrical Equipment............................................................F-7
Clutch...............................................................................................B-11
Crankcase..........................................................................................C-3
Crankshaft..........................................................................................B-9
Cylinder..............................................................................................B-4
Cylinder Head....................................................................................B-3
Decals(Ebony)(C9F).........................................................................F-11
Decals(Green)(C9F).........................................................................F-12
Decals(Green)(CAF)........................................................................F-14
Decals(Red)(CAF)............................................................................F-13
Engine Cover(s).................................................................................C-4
Engine Mount....................................................................................D-4
Footrests............................................................................................D-8
Frame.................................................................................................D-3
Frame Fittings....................................................................................D-5
Front Brake........................................................................................E-6
Front Fender(s)..................................................................................D-9
Front Fork........................................................................................E-10
Front Hub.........................................................................................D-13
Front Master Cylinder........................................................................E-5
Fuel Tank.........................................................................................E-11
Gear Change Drum.........................................................................B-13
Gear Change Mechanism................................................................B-14
Generator...........................................................................................C-7

Handlebar..........................................................................................E-9
Headlight(s)........................................................................................F-4
Ignition Switch....................................................................................F-8
Ignition System..................................................................................C-8
Kickstarter Mechanism....................................................................B-10
Labels...............................................................................................F-10
Meter(s)............................................................................................E-13
Mufﬂer(s)............................................................................................B-6
Oil Pump............................................................................................C-6
Owner’s Tools....................................................................................F-9
Piston(s).............................................................................................B-4
Rear Brake.........................................................................................E-8
Rear Fender(s)................................................................................D-10
Rear Hub.........................................................................................D-14
Rear Master Cylinder.........................................................................E-7
Seat..................................................................................................E-12
Shift Fork(s).....................................................................................B-13
Shock Absorber(s).............................................................................E-4
Side Covers........................................................................................F-3
Stand(s)...........................................................................................D-11
Starter Motor.....................................................................................C-9
Suspension........................................................................................D-7
Swingarm...........................................................................................D-6
Taillight(s)...........................................................................................F-5
Tensioner...........................................................................................B-8
Tires.................................................................................................D-12
Transmission....................................................................................B-12
Turn Signals.......................................................................................F-6
Valve(s)..............................................................................................B-7

Page 81

This catalog covers:
GRID NO.
This grid covers:
’09

’10 KLX150 C9F/CAF
C-16
Part Name Index

Air Cleaner.........................................................................................B-5
Brake Pedal........................................................................................E-3
Cables..............................................................................................E-14
Camshaft(s).......................................................................................B-8
Carburetor..........................................................................................C-5
Chain Cover.......................................................................................F-3
Chassis Electrical Equipment............................................................F-7
Clutch...............................................................................................B-11
Crankcase..........................................................................................C-3
Crankshaft..........................................................................................B-9
Cylinder..............................................................................................B-4
Cylinder Head....................................................................................B-3
Decals(Ebony)(C9F).........................................................................F-11
Decals(Green)(C9F).........................................................................F-12
Decals(Green)(CAF)........................................................................F-14
Decals(Red)(CAF)............................................................................F-13
Engine Cover(s).................................................................................C-4
Engine Mount....................................................................................D-4
Footrests............................................................................................D-8
Frame.................................................................................................D-3
Frame Fittings....................................................................................D-5
Front Brake........................................................................................E-6
Front Fender(s)..................................................................................D-9
Front Fork........................................................................................E-10
Front Hub.........................................................................................D-13
Front Master Cylinder........................................................................E-5
Fuel Tank.........................................................................................E-11
Gear Change Drum.........................................................................B-13
Gear Change Mechanism................................................................B-14
Generator...........................................................................................C-7

Handlebar..........................................................................................E-9
Headlight(s)........................................................................................F-4
Ignition Switch....................................................................................F-8
Ignition System..................................................................................C-8
Kickstarter Mechanism....................................................................B-10
Labels...............................................................................................F-10
Meter(s)............................................................................................E-13
Mufﬂer(s)............................................................................................B-6
Oil Pump............................................................................................C-6
Owner’s Tools....................................................................................F-9
Piston(s).............................................................................................B-4
Rear Brake.........................................................................................E-8
Rear Fender(s)................................................................................D-10
Rear Hub.........................................................................................D-14
Rear Master Cylinder.........................................................................E-7
Seat..................................................................................................E-12
Shift Fork(s).....................................................................................B-13
Shock Absorber(s).............................................................................E-4
Side Covers........................................................................................F-3
Stand(s)...........................................................................................D-11
Starter Motor.....................................................................................C-9
Suspension........................................................................................D-7
Swingarm...........................................................................................D-6
Taillight(s)...........................................................................................F-5
Tensioner...........................................................................................B-8
Tires.................................................................................................D-12
Transmission....................................................................................B-12
Turn Signals.......................................................................................F-6
Valve(s)..............................................................................................B-7

Page 82

This catalog covers:
GRID NO.
This grid covers:
’09

’10 KLX150 C9F/CAF
D-16
Part Name Index

Air Cleaner.........................................................................................B-5
Brake Pedal........................................................................................E-3
Cables..............................................................................................E-14
Camshaft(s).......................................................................................B-8
Carburetor..........................................................................................C-5
Chain Cover.......................................................................................F-3
Chassis Electrical Equipment............................................................F-7
Clutch...............................................................................................B-11
Crankcase..........................................................................................C-3
Crankshaft..........................................................................................B-9
Cylinder..............................................................................................B-4
Cylinder Head....................................................................................B-3
Decals(Ebony)(C9F).........................................................................F-11
Decals(Green)(C9F).........................................................................F-12
Decals(Green)(CAF)........................................................................F-14
Decals(Red)(CAF)............................................................................F-13
Engine Cover(s).................................................................................C-4
Engine Mount....................................................................................D-4
Footrests............................................................................................D-8
Frame.................................................................................................D-3
Frame Fittings....................................................................................D-5
Front Brake........................................................................................E-6
Front Fender(s)..................................................................................D-9
Front Fork........................................................................................E-10
Front Hub.........................................................................................D-13
Front Master Cylinder........................................................................E-5
Fuel Tank.........................................................................................E-11
Gear Change Drum.........................................................................B-13
Gear Change Mechanism................................................................B-14
Generator...........................................................................................C-7

Handlebar..........................................................................................E-9
Headlight(s)........................................................................................F-4
Ignition Switch....................................................................................F-8
Ignition System..................................................................................C-8
Kickstarter Mechanism....................................................................B-10
Labels...............................................................................................F-10
Meter(s)............................................................................................E-13
Mufﬂer(s)............................................................................................B-6
Oil Pump............................................................................................C-6
Owner’s Tools....................................................................................F-9
Piston(s).............................................................................................B-4
Rear Brake.........................................................................................E-8
Rear Fender(s)................................................................................D-10
Rear Hub.........................................................................................D-14
Rear Master Cylinder.........................................................................E-7
Seat..................................................................................................E-12
Shift Fork(s).....................................................................................B-13
Shock Absorber(s).............................................................................E-4
Side Covers........................................................................................F-3
Stand(s)...........................................................................................D-11
Starter Motor.....................................................................................C-9
Suspension........................................................................................D-7
Swingarm...........................................................................................D-6
Taillight(s)...........................................................................................F-5
Tensioner...........................................................................................B-8
Tires.................................................................................................D-12
Transmission....................................................................................B-12
Turn Signals.......................................................................................F-6
Valve(s)..............................................................................................B-7

Page 83

This catalog covers:
GRID NO.
This grid covers:
’09

’10 KLX150 C9F/CAF
E-16
Part Name Index

Air Cleaner.........................................................................................B-5
Brake Pedal........................................................................................E-3
Cables..............................................................................................E-14
Camshaft(s).......................................................................................B-8
Carburetor..........................................................................................C-5
Chain Cover.......................................................................................F-3
Chassis Electrical Equipment............................................................F-7
Clutch...............................................................................................B-11
Crankcase..........................................................................................C-3
Crankshaft..........................................................................................B-9
Cylinder..............................................................................................B-4
Cylinder Head....................................................................................B-3
Decals(Ebony)(C9F).........................................................................F-11
Decals(Green)(C9F).........................................................................F-12
Decals(Green)(CAF)........................................................................F-14
Decals(Red)(CAF)............................................................................F-13
Engine Cover(s).................................................................................C-4
Engine Mount....................................................................................D-4
Footrests............................................................................................D-8
Frame.................................................................................................D-3
Frame Fittings....................................................................................D-5
Front Brake........................................................................................E-6
Front Fender(s)..................................................................................D-9
Front Fork........................................................................................E-10
Front Hub.........................................................................................D-13
Front Master Cylinder........................................................................E-5
Fuel Tank.........................................................................................E-11
Gear Change Drum.........................................................................B-13
Gear Change Mechanism................................................................B-14
Generator...........................................................................................C-7

Handlebar..........................................................................................E-9
Headlight(s)........................................................................................F-4
Ignition Switch....................................................................................F-8
Ignition System..................................................................................C-8
Kickstarter Mechanism....................................................................B-10
Labels...............................................................................................F-10
Meter(s)............................................................................................E-13
Mufﬂer(s)............................................................................................B-6
Oil Pump............................................................................................C-6
Owner’s Tools....................................................................................F-9
Piston(s).............................................................................................B-4
Rear Brake.........................................................................................E-8
Rear Fender(s)................................................................................D-10
Rear Hub.........................................................................................D-14
Rear Master Cylinder.........................................................................E-7
Seat..................................................................................................E-12
Shift Fork(s).....................................................................................B-13
Shock Absorber(s).............................................................................E-4
Side Covers........................................................................................F-3
Stand(s)...........................................................................................D-11
Starter Motor.....................................................................................C-9
Suspension........................................................................................D-7
Swingarm...........................................................................................D-6
Taillight(s)...........................................................................................F-5
Tensioner...........................................................................................B-8
Tires.................................................................................................D-12
Transmission....................................................................................B-12
Turn Signals.......................................................................................F-6
Valve(s)..............................................................................................B-7

Page 84

This catalog covers:
GRID NO.
This grid covers:
’09

’10 KLX150 C9F/CAF
F-16
Part Name Index

Air Cleaner.........................................................................................B-5
Brake Pedal........................................................................................E-3
Cables..............................................................................................E-14
Camshaft(s).......................................................................................B-8
Carburetor..........................................................................................C-5
Chain Cover.......................................................................................F-3
Chassis Electrical Equipment............................................................F-7
Clutch...............................................................................................B-11
Crankcase..........................................................................................C-3
Crankshaft..........................................................................................B-9
Cylinder..............................................................................................B-4
Cylinder Head....................................................................................B-3
Decals(Ebony)(C9F).........................................................................F-11
Decals(Green)(C9F).........................................................................F-12
Decals(Green)(CAF)........................................................................F-14
Decals(Red)(CAF)............................................................................F-13
Engine Cover(s).................................................................................C-4
Engine Mount....................................................................................D-4
Footrests............................................................................................D-8
Frame.................................................................................................D-3
Frame Fittings....................................................................................D-5
Front Brake........................................................................................E-6
Front Fender(s)..................................................................................D-9
Front Fork........................................................................................E-10
Front Hub.........................................................................................D-13
Front Master Cylinder........................................................................E-5
Fuel Tank.........................................................................................E-11
Gear Change Drum.........................................................................B-13
Gear Change Mechanism................................................................B-14
Generator...........................................................................................C-7

Handlebar..........................................................................................E-9
Headlight(s)........................................................................................F-4
Ignition Switch....................................................................................F-8
Ignition System..................................................................................C-8
Kickstarter Mechanism....................................................................B-10
Labels...............................................................................................F-10
Meter(s)............................................................................................E-13
Mufﬂer(s)............................................................................................B-6
Oil Pump............................................................................................C-6
Owner’s Tools....................................................................................F-9
Piston(s).............................................................................................B-4
Rear Brake.........................................................................................E-8
Rear Fender(s)................................................................................D-10
Rear Hub.........................................................................................D-14
Rear Master Cylinder.........................................................................E-7
Seat..................................................................................................E-12
Shift Fork(s).....................................................................................B-13
Shock Absorber(s).............................................................................E-4
Side Covers........................................................................................F-3
Stand(s)...........................................................................................D-11
Starter Motor.....................................................................................C-9
Suspension........................................................................................D-7
Swingarm...........................................................................................D-6
Taillight(s)...........................................................................................F-5
Tensioner...........................................................................................B-8
Tires.................................................................................................D-12
Transmission....................................................................................B-12
Turn Signals.......................................................................................F-6
Valve(s)..............................................................................................B-7

Parts Catalog Kawasaki KLX150 S 2009-2010

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