Yamaha MIO AL115S

Manual Yamaha MIO Al115s ini merangkum panduan penggunaan dan perawatan utama kendaraan. Pembahasan utama mencakup Keamanan Berkendara, Petunjuk Pengoperasian, Perawatan Berkala, Mengatasi Masalah, Spesifikasi

Yamaha Mio 115

## 

## AL115S


## 

## (5TL3)


## 

## INDONESIA

(
)



Page 1

AL115S
PARTS CATALOGUE
©2004 by Yamaha Motor Co., Ltd.
1st edition, October 2004
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan.

Page 2

6.
The asterisk (*) before a reference number indicates modified items after the first edition.

FOREWORD

1.
Modifications or additions which have been made after the issue of the Parts Catalogue
will be announced in the Parts News.
It is advisable that you make the necessary corrections to the Parts Catalogue according
to the Parts News.

3.
The number of components for assembly
• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the
part name as shown below.
• The numeral appearing to the right of each component part indicates the quantity of
parts for each assembly unit.

This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are
ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers
and part names correctly.

4.
Applicable colours of graphics are represented in the “REMARKS” as shown below.

PART NO.

Q’TY
REMARKS

PART NO.

Q’TY
REMARKS

3J1–24240–10
.GRAPHIC, FUEL TANK
1
FOR MXR

2N4–24110–00–X5
FUEL TANK COMP.
2
MXR

2F5–83310–60
FRONT FLASHER LIGHT ASSY
2

115–83311–60
.BULB (6V–18W)
1

2.
Abbreviations
The following abbreviations are used in this Parts Catalogue.

“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Locally Made (Parts need to be ordered locally)
“F

## ” Frame No. (Applicable machine No.)
“O/S” Over Size

5.
Note that the illustrations for reference in finding parts numbers are not to be used for
assembling. When assembling, please use the applicable service manual.

Page 3

Serial No.
Name Of Q’ty Column
Model Code

Serial No.
Name Of Q’ty Column
Model Code

9.
Applicable Starting Serial No.

Engine Serial No.

Frame Serial No.

FOREWORD

Abbreviation
Colour Name
Colour Code

CM
CHROME PLATED
0093

DPBMC(*)
DEEP PURPLISH BLUE METALLIC C
0564

PPBM2(*)
PALE PURPLISH BLUE METALLIC 2
0771

RYC1(*)
REDDISH YELLOW COCKTAIL 1
0251

VRC1(*)
VIVID RED COCKTAIL 1
0121

YB
YAMAHA BLACK
0033

8.
Applicable Colour Code (The (*) mark shows Model colour.)

Frame Serial No.
Engine Serial No.

7.
Applicable Serial No.

Page 4

NUMERICAL INDEX ............................................................. 45

INDEX

CONTENTS

CYLINDER ............................................................................1
 & PISTON ....................................................2
VALVE ...................................................................................3
CAMSHAFT & CHAIN ...........................................................4
OIL PUMP .............................................................................5
AIR SHROUD & FAN ............................................................6
INTAKE .................................................................................7
 .....................................................................8
EXHAUST .............................................................................10
CRANKCASE ........................................................................11
CRANKCASE COVER 1 .......................................................13
STARTER ..............................................................................15
CLUTCH ................................................................................16
 ...................................................................18
CHASSIS

FRAME ..................................................................................19
FENDER ................................................................................20
SIDE COVER ........................................................................21
REAR ARM &  ...............................................23
STEERING ............................................................................24
FUEL TANK ...........................................................................26
SEAT .....................................................................................27
FRONT WHEEL ....................................................................28
FRONT BRAKE CALIPER ....................................................29
REAR WHEEL .......................................................................30
STEERING HANDLE & CABLE ............................................31
FRONT MASTER CYLINDER ...............................................33
STAND & FOOTREST ..........................................................34
LEG SHIELD .........................................................................35
GENERATOR ........................................................................36
STARTING MOTOR ..............................................................37
FLASHER LIGHT ..................................................................38
METER ..................................................................................39
HEADLIGHT ..........................................................................40
TAILLIGHT ............................................................................41
HANDLE SWITCH & LEVER ................................................42
 1 .....................................................................43
 2 .....................................................................44

ENGINE

Page 5

**REMARKS**

5TL3

1
5TL–E1102–00
CYLINDER HEAD ASSY
1

2
5LW–11133–10
.GUIDE, VALVE 1
1

⚠ 
5LW–11134–10
.GUIDE, VALVE 2
1

4
93210–09800
.O-RING
2

5
90116–08806
.BOLT, STUD
2

6
90153–06029
.SCREW, HEXAGON
1

7
90430–06014
.GASKET
1

8
5LW–E1185–00
COVER, CYLINDER HEAD SIDE 1
1

9
5LW–E1165–00
PLATE, BREATHER
1

10
5LW–E3185–00
BOLT, BREATHER
1

11
5LW–E1155–00
SEAL, LABYRINTH
1

12
93210–71462
O-RING
1

13
91317–06020
BOLT
2

14
4ST–E1186–00
COVER, CYLINDER HEAD SIDE 2
2

15
93210–448G4
O-RING
2

16
90201–08609
WASHER, PLATE
4

17
90176–08026
NUT, CROWN
4

18
94700–00828
PLUG SPARK (NGK C7HSA)
1

19
5LW–E1181–00
GASKET, CYLINDER HEAD 1
1

20
99530–10114
PIN, DOWEL
2

21
99530–10114
PIN, DOWEL
2

**FIG.** 
 **1** 
 **CYLINDER**

**REF.** 
 **NO.** 
 **PART NO.** 
 ****

22
95027–06100
BOLT, FLANGE
2

23
5LW–E1310–00
CYLINDER
1

24
5MX–E1351–00
GASKET, CYLINDER
1

25
5TL–E4987–00
HOSE
1

26
90467–09006
CLIP
2

1

Page 6

**REMARKS**

5MX–E1636–00
PISTON (0.50MM O/S)
1
AP

5MX–E1638–00
PISTON (1.00MM O/S)
1
AP

5MX–E1605–00
PISTON RING SET (0.50MM O/S)
1
AP

5MX–E1607–00
PISTON RING SET (1.00MM O/S)
1
AP

5TL3

1
5TL–E1400–10
 ASSY
1

2
5TL–E1412–00
.CRANK 1
1

⚠ 
5LW–11681–00
.PIN, CRANK 1
1

4
93310–528Y4
.BEARING
1

5
5MX–E1651–00
.ROD, 
1

6
5TL–E1422–00
.CRANK 2
1

7
5LW–E3452–00
.COVER, ROTOR FILTER
1

8
93306–305X3
.BEARING
1

9
93306–372Y2
.BEARING
1

10
5LW–E3324–00
.GEAR, PUMP DRIVE
1

11
90280–03017
KEY, WOODRUFF
1

12
5MX–E1631–00
PISTON (STD)
1

13
5MX–E1633–10
PIN, PISTON
1

14
93450–16068
CIRCLIP
2

15
5MX–E1603–00
PISTON RING SET (STD)
1

**FIG.** 
 **2** 
 ** & PISTON**

**REF.** 
 **NO.** 
 **PART NO.** 
 ****

2

Page 7

**REMARKS**

5TL3

1
5LW–E2111–00
VALVE, INTAKE
1

2
5LW–E2121–00
VALVE, EXHAUST
1

⚠ 
5MX–E2119–00
SEAL, VALVE STEM
2

4
5MX–E2116–00
SEAT, VALVE SPRING
2

5
5MX–E2113–00
SPRING, VALVE INNER
2

6
1AA–12118–00
COTTER, VALVE
4

7
33M–12117–00
RETAINER, VALVE SPRING
2

8
22F–12151–10
ARM, VALVE ROCKER
2

9
22F–12159–00
SCREW, VALVE ADJUSTING
2

10
90170–05302
NUT
2

11
4ST–E2156–00
SHAFT, ROCKER 2
2

**FIG.** 
 **⚠** 
 **VALVE**

**REF.** 
 **NO.** 
 **PART NO.** 
 ****

⚠

Page 8

**REMARKS**

7
5VV–E2231–00
GUIDE, STOPPER 1
1
UR

5LW–12231–00
GUIDE, STOPPER 1
1
UR

8
5MX–E2241–00
GUIDE, STOPPER 2
1
UR

5LW–12241–00
GUIDE, STOPPER 2
1
UR

5TL3

1
5LW–E2170–01
CAMSHAFT ASSY 1
1

2
93306–002X2
BEARING
1

⚠ 
5MX–E2176–00
SPROCKET, CAM CHAIN
1

4
5MX–E1145–00
PLATE, BREATHER 2
1

5
95817–08016
BOLT, FLANGE
1

6
94568–72090
CHAIN
1

9
5MX–E2210–00
TENSIONER ASSY, CAM CHAIN
1

10
5MX–E2213–00
GASKET, TENSIONER CASE
1

11
91317–06016
BOLT
2

12
5LW–E111F–00
PLATE
1

13
91317–06012
BOLT
1

14
93210–15862
O-RING
1

15
4CW–E2157–00
BOLT
1

**FIG.** 
 **4** 
 **CAMSHAFT & CHAIN**

**REF.** 
 **NO.** 
 **PART NO.** 
 ****

4

Page 9

**REMARKS**

5TL3

1
5MX–E3300–00
OIL PUMP ASSY
1

2
5LW–E3475–00
GASKET
1

⚠ 
98507–05020
SCREW, PAN HEAD
2

4
5LW–E5351–00
PLUG, DRAIN
1

5
5LW–E3411–00
STRAINER, OIL
1

6
90501–16004
SPRING, 
1

7
93210–29800
O-RING
1

**FIG.** 
 **5** 
 **OIL PUMP**

**REF.** 
 **NO.** 
 **PART NO.** 
 ****

5

Page 10

**REMARKS**

5TL3

1
5LW–E2651–00
AIR SHROUD, CYLINDER 1
1

2
5LW–E2658–00
DAMPER, AIR SHROUD 1
1

⚠ 
5LW–E2652–00
AIR SHROUD, CYLINDER 2
1

4
5TL–E2682–00
PROTECTOR, HEAT
1

5
5LW–E2653–00
AIR SHROUD, CYLINDER 3
1

6
90387–067V1
COLLAR
 ⚠

7
5LW–E2659–02
DAMPER, AIR SHROUD 2
1

8
5LW–E2668–02
DAMPER, AIR SHROUD 3
1

9
5TL–E2669–00
DAMPER, AIR SHROUD 4
1

10
98507–06020
SCREW, PAN HEAD
2

11
92907–06600
WASHER, PLATE
2

12
97707–60530
SCREW, TAPPING
 ⚠

13
97707–60430
SCREW, TAPPING
1

14
98507–06025
SCREW, PAN HEAD
1

15
92907–06600
WASHER, PLATE
1

16
90119–06086
BOLT, WITH WASHER
1

17
5LW–E2611–00
FAN
1

18
95027–06012
BOLT, FLANGE
 ⚠

19
5LW–E3569–00
PLUG, BLIND
1

20
5TL–E2631–10
DEFLECTOR 1
1

21
5TL–E2681–10
PLATE
1

**FIG.** 
 **6** 
 **AIR SHROUD & FAN**

**REF.** 
 **NO.** 
 **PART NO.** 
 ****

22
5TL–E2633–00
PLATE
1

23
90480–14817
GROMMET
2

24
90387–06052
COLLAR
2

25
98507–06020
SCREW, PAN HEAD
2

26
90201–06057
WASHER, PLATE
2

6

Page 11

**REMARKS**

5TL3

1
5TL–E3585–00
MANIFOLD
1

2
5MX–E3595–00
JOINT
1

⚠ 
5MX–E3556–10
GASKET, MANIFOLD
1

4
93210–25803
O-RING
1

5
95817–06065
BOLT, FLANGE
2

6
5MX–E3474–01
BAND
1

7
5TL–E4411–00
CASE, AIR CLEANER 1
1

8
5TL–E4412–00
CAP, CLEANER CASE 1
1

9
5TL–E4450–00
ELEMENT ASSY, AIR CLEANER
1

10
5TL–E4453–00
JOINT, AIR CLEANER 1
1

11
5TL–E4452–00
SEAL
2

12
5TL–E443E–00
PIPE, DRAIN
2

13
90467–12800
CLIP
2

14
90163–05803
SCREW, TAPPING
4

15
5TL–E4462–00
SEAL
1

16
5MX–E3575–01
BAND
1

17
90119–06182
BOLT, WITH WASHER
2

18
90119–06211
BOLT, WITH WASHER
1

19
90387–06891
COLLAR
 ⚠

20
90465–06376
CLAMP
1

21
90464–60067
CLAMP
1

**FIG.** 
 **7** 
 **INTAKE**

**REF.** 
 **NO.** 
 **PART NO.** 
 ****

22
5TL–F1691–00
FLAP
1

7

Page 12

**REMARKS**

5TL3

1
5TL–E4901–01
 ASSY 1
1

2
5TL–E4940–00
.DIAPHRAGM ASSY
1

⚠ 
5TL–E4116–00
.NEEDLE
1

4
5TL–E4133–00
.SPRING, THROTTLE STOP
1

5
5TL–E4936–00
.SEAT, SPRING
1

6
3TJ–14564–40
.O-RING
1

7
5TL–E4933–00
.SPRING, DIAPHRAGM
1

8
5TL–E4D25–00
.SCREW, PAN HEAD
2

9
5TL–E4947–00
.JET, NEEDLE
1

10
5TL–E414G–00
.PIPE, MAIN BREED
1

11
5TL–E4943–29
.JET, MAIN (

## 110)
1

12
5TL–E4948–02
.JET (

## 38)
1

13
5TL–E4923–00
.SCREW, PILOT
1

14
4JH–14160–00
.COIL, SPRING
1

15
3TJ–14952–40
.WASHER
1

16
3TJ–14562–40
.O-RING
1

17
663–14159–00
.CLIP
1

18
5TL–E4985–00
.FLOAT
1

19
676–14548–00
.PIN, FLOAT ARM
1

20
688–14592–00
.SCREW
 ⚠

21
5TL–E4984–00
.GASKET, FLOAT CHAMBER
1

**FIG.** 
 **8** 
 ****

**REF.** 
 **NO.** 
 **PART NO.** 
 ****

22
98502–04012
.SCREW, PAN HEAD
4

23
5TL–E4191–00
.PLUG, DRAIN
1

24
5TL–E4922–00
.SCREW, THROTTLE
1

25
4TV–14557–00
.WASHER
1

26
5TL–E4531–00
.SPRING, ADJUST SCREW
1

27
5TL–E4170–00
.DIAPHRAGM ASSY
1

8

Page 13

**REMARKS**

5TL3

28
3TJ–14536–40
.GASKET
1

29
5TL–E4275–00
.SPRING
1

30
5TL–E4280–00
.COVER, 
1

31
5TL–E4173–00
.COVER, PLUNGER CAP
1

32
5TL–E4174–00
.CAP, PLUNGER
1

33
5TL–E4171–00
.PLUNGER, STARTER
1

34
5TL–E4133–00
.SPRING, THROTTLE STOP
1

35
5TL–E4196–00
.PIPE
1

36
5BF–14919–00
.CLIP
1

37
5TL–E4945–00
.FLOAT VALVE COMP.
1

**FIG.** 
 **8** 
 ****

**REF.** 
 **NO.** 
 **PART NO.** 
 ****

9

Page 14

**REMARKS**

1
5TL–E4610–00–93
EXHAUST PIPE ASSY 1
1
CM

5TL3

2
5TL–E4718–00
PROTECTOR, MUFFLER 1
1

⚠ 
98980–06012
SCREW, BIND
2

4
92903–06200
WASHER, PLAIN
2

5
90201–05016
WASHER, PLATE
2

6
5MX–E4613–00
GASKET, EXHAUST PIPE
1

7
95707–08500
NUT, FLANGE
2

8
5TL–E4770–00
STAY, MUFFLER 1
1

9
95817–10035
BOLT, FLANGE
1

10
95607–10200
NUT, U FLANGE
1

11
95817–08045
BOLT, FLANGE
1

12
90179–08577
NUT
1

13
90201–081R9
WASHER, PLATE
1

14
5TL–E4747–00
DAMPER, MUFFLER
1

15
5TL–E479M–00
COLLAR 1
1

16
91317–08035
BOLT
2

17
90201–086P8
WASHER, PLATE
 ⚠

**FIG.** 
 **9** 
 **EXHAUST**

**REF.** 
 **NO.** 
 **PART NO.** 
 ****

10

Page 15

**REMARKS**

5TL3

1
5TL–E5150–10
CRANKCASE ASSY
1

2
5MX–F7121–00
BUSH
2

⚠ 
164–22216–00
BUSH, REAR SHOCK ABSORBER
1

4
5TL–F2123–00
BUSH 1
2

5
5TL–E5371–00
BREATHER
1

6
5TL–E5373–00
PIPE, BREATHER
1

7
90467–11106
CLIP
2

8
99530–10114
PIN, DOWEL
2

9
95027–06060
BOLT, FLANGE
7

10
95027–06100
BOLT, FLANGE
1

11
95027–06050
BOLT, FLANGE
1

12
5LW–E5417–00
COVER, CAP
1

13
93102–19800
OIL SEAL
1

14
93211–07800
O-RING
1

15
5MX–E5453–00
GASKET
1

16
99480–05010
PIN
1

17
95027–06070
BOLT, FLANGE
2

18
95027–06016
BOLT, FLANGE
1

19
93102–22810
OIL SEAL
1

20
5LW–E3416–00
PIPE, OIL 1
1

21
5MX–E1391–00
BOLT, STUD 1
4

**FIG.** **10** 
 **CRANKCASE**

**REF.** 
 **NO.** 
 **PART NO.** 
 ****

22
95817–08016
BOLT, FLANGE
1

23
90430–08119
GASKET
1

24
5LW–E5363–00
PLUG, OIL
1

25
93210–148H8
O-RING
1

26
5LW–E5421–00
COVER, CRANKCASE 2
1

27
5LW–E5461–00
GASKET, CRANKCASE COVER 2
1

11

Page 16

**REMARKS**

5TL3

28
99530–10114
PIN, DOWEL
2

29
90109–067E4
BOLT
4

30
90110–06813
BOLT, HEXAGON SOCKET HEAD
2

31
5LW–E5113–00
PLATE
1

32
5TL–E5362–00
PLUG, OIL LEVEL
1

33
5LW–E3769–00
O-RING
1

34
90340–12808
PLUG, STRAIGHT SCREW
1

35
90201–12172
WASHER, PLATE
1

**FIG.** **10** 
 **CRANKCASE**

**REF.** 
 **NO.** 
 **PART NO.** 
 ****

12

Page 17

**REMARKS**

1
5TL–E5411–00–33
COVER, CRANKCASE 1
1
YB

5TL3

2
5MX–E5451–00
GASKET, CRANKCASE COVER 1
1

⚠ 
90340–32805
PLUG, STRAIGHT SCREW
1

4
93210–328G3
O-RING
1

5
5LW–E5371–01
BREATHER
1

6
4ST–E443E–00
PIPE, DRAIN
1

7
90467–11106
CLIP
1

8
5LW–15659–01
SHAFT
1

9
5TL–E5191–00
PLATE
1

10
98907–06010
SCREW, BIND
6

11
99530–10114
PIN, DOWEL
2

12
95027–06025
BOLT, FLANGE
10

13
95027–06035
BOLT, FLANGE
2

14
95027–06060
BOLT, FLANGE
1

15
90462–10802
CLAMP
1

16
5TL–E5407–00
ELEMENT 1
1

17
5TL–E5333–00
COVER
1

18
5TL–E5472–00
SEAL, AIR DUCT
1

19
97007–05020
BOLT
4

20
92907–05600
WASHER, PLATE
4

21
5TL–E5404–00
GUIDE, ELEMENT
1

**FIG.** **11** 
 **CRANKCASE COVER 1**

**REF.** 
 **NO.** 
 **PART NO.** 
 ****

22
5TL–E5497–00
PLATE, DUST SEAL
1

23
5TL–E5475–00
DUCT, AIR
1

24
5TL–E5492–00
COVER
1

25
5TL–E5315–00
SEAL, CRANKCASE
1

26
5TL–E5379–00
SEAL, CRANKCASE
1

27
5TL–E5494–00
SEAL, PROTECTOR
1

13

Page 18

**REMARKS**

5TL3

28
95027–06016
BOLT, FLANGE
 ⚠

29
95027–06050
BOLT, FLANGE
1

30
92907–06200
WASHER
4

31
5TL–E5471–00
DUCT, AIR
1

32
95027–06016
BOLT, FLANGE
1

33
92907–06200
WASHER
1

34
5TL–E5413–00
COVER
1

35
98907–06012
SCREW, BIND
2

36
95027–06016
BOLT, FLANGE
1

37
92907–06200
WASHER
1

38
5TL–E5473–00
DUCT, AIR
1

39
5TL–E5474–00
SEAL, AIR DUCT
1

40
5TL–E5484–00
CLAMP 2
1

**FIG.** **11** 
 **CRANKCASE COVER 1**

**REF.** 
 **NO.** 
 **PART NO.** 
 ****

14

Page 19

**REMARKS**

5TL3

1
5TL–E5524–00
WHEEL, STARTER
1

2
93306–809Y0
BEARING
1

⚠ 
93440–45827
CIRCLIP
1

4
5VV–E5570–00
STARTER CLUTCH ASSY
1

5
5TL–E5650–00
IDLE GEAR ASSY
1

6
5MX–E5521–00
SHAFT 1
1

7
90201–10018
WASHER, PLATE
2

8
5LW–E5532–00
PLATE, IDLE GEAR
1

9
95027–06012
BOLT, FLANGE
2

10
5TL–E5601–10
KICK SHAFT ASSY
1

11
90508–32768
SPRING, TORSION
1

12
90380–15800
BUSH, SOLID
1

13
90201–154E8
WASHER, PLATE (T=1.0)
1

14
99009–15400
CIRCLIP
1

15
93102–15801
OIL SEAL
1

16
5TL–E5620–00
KICK CRANK ASSY
1

17
91317–06025
BOLT
1

18
4VP–E5630–00
KICK PINION ASSY
1

19
5MX–E5673–00
CLIP
1

**FIG.** **12** 
 **STARTER**

**REF.** 
 **NO.** 
 **PART NO.** 
 ****

15

Page 20

**REMARKS**

5TL3

1
5LW–E6111–00
GEAR, PRIMARY DRIVE
1

2
90201–06060
WASHER, PLATE
1

⚠ 
95027–06010
BOLT, FLANGE
1

4
99009–17400
CIRCLIP
1

5
93306–203YY
BEARING
1

6
93102–17803
OIL SEAL
1

7
90170–10317
NUT
1

8
93300–638Y6
BEARING
1

9
93210–06800
O-RING
1

10
5LW–E7620–00
PRIMARY SLIDING SHEAVE COMP.
1

11
93101–21803
OIL SEAL
2

12
5LW–17632–00
WEIGHT
6

13
5TL–E7623–00
CAM
1

14
5LW–17653–00
SLIDER
 ⚠

15
90387–16009
COLLAR
1

16
90201–16008
WASHER, PLATE
1

17
5TL–E7641–01
V-BELT
1

18
5TL–E7611–00
SHEAVE, PRIMARY FIXED
1

19
90214–14002
WASHER, CLAW
1

20
5MX–E5657–00
CLUTCH, ONEWAY
1

21
90208–12050
WASHER, CONICAL SPRING
1

**FIG.** **13** 
 **CLUTCH**

**REF.** 
 **NO.** 
 **PART NO.** 
 ****

22
95307–12700
NUT
1

23
5TL–E6620–01
CLUTCH CARRIER ASSY
1

24
5TL–E6611–02
CLUTCH HOUSING COMP.
1

25
5TL–E7660–00
SECONDARY FIXED SHEAVE COMP.
1

26
5TL–E7670–00
SECONDARY SLIDING SHEAVE
1

27
5TL–E7465–00
SEAL, FELT
2

16

Page 21

**REMARKS**

5TL3

28
5TL–E7465–10
SEAL, FELT
2

29
5TL–E7664–00
PIN, GUIDE
 ⚠

30
5TL–E7683–00
SPRING, SECONDARY
1

31
5TL–E7684–00
SEAT, SECONDARY SPRING
1

32
5TL–E7668–00
NUT
1

**FIG.** **13** 
 **CLUTCH**

**REF.** 
 **NO.** 
 **PART NO.** 
 ****

17

Page 22

**REMARKS**

5TL3

1
5TL–E7410–00
MAIN AXLE COMP. (13T/47T)
1

2
93306–301YS
BEARING
1

⚠ 
93311–315Y6
BEARING
1

4
90201–15008
WASHER, PLATE
1

5
90201–15016
WASHER, PLATE
1

6
5TL–E7421–10
AXLE, DRIVE
1

7
5TL–E7211–00
GEAR, 1ST WHEEL (43T)
1

8
90208–21002
WASHER, CONICAL SPRING
1

9
93306–004XD
BEARING
1

10
93102–26800
OIL SEAL
1

11
93410–20070
CIRCLIP
1

12
93306–203YY
BEARING
1

**FIG.** **14** 
 ****

**REF.** 
 **NO.** 
 **PART NO.** 
 ****

18

Page 23

**REMARKS**

1
5TL–F1110–00–33
FRAME COMP.
1
YB

5TL3

2
5TL–F1410–00
ENGINE BRACKET COMP.
1

⚠ 
90105–10066
BOLT, FLANGE
2

4
9560L–10200
NUT, 
2

5
5MX–F7114–00
STOPPER, MAIN STAND
2

6
90387–08754
COLLAR
2

7
90105–08048
BOLT, FLANGE
2

8
95607–08200
NUT, 
2

9
5TL–F1459–00
SPACER
1

10
93306–003X7
BEARING
2

11
5TL–F5181–00
AXLE, WHEEL
1

12
90201–12688
WASHER, PLATE
1

13
90185–12061
NUT, 
1

14
5TL–F8356–00
STAY 1
1

15
95807–06010
BOLT, FLANGE
2

16
5TL–F8100–00
TOOL KIT
1

**FIG.** **15** 
 **FRAME**

**REF.** 
 **NO.** 
 **PART NO.** 
 ****

19

Page 24

**REMARKS**

5TL–F1511–00–P1
FENDER, FRONT
1
UR DPBMC

5TL–F1511–00–P3
FENDER, FRONT
1
UR PPBM2

1
5TL–F1511–00–P0
FENDER, FRONT
1
UR VRC1

5TL–F1511–00–P2
FENDER, FRONT
1
UR RYC1

5TL3

2
90387–07717
COLLAR
 ⚠

⚠ 
95807–06014
BOLT, FLANGE
 ⚠

4
90159–06817
SCREW, WITH WASHER
1

5
5TL–F1611–00
FENDER, REAR
1

6
90119–06044
BOLT, WITH WASHER
1

7
90109–063F1
BOLT
2

8
90183–05807
NUT, SPRING
4

9
5TL–F1621–00
FLAP
1

**FIG.** **16** 
 **FENDER**

**REF.** 
 **NO.** 
 **PART NO.** 
 ****

20

Page 25

**REMARKS**

12
5TL–F173E–70
GRAPHIC 1
1
UR FOR VRC1

5TL–F1721–00–P1
COVER, SIDE 2
1
UR DPBMC

5TL–F1721–00–P3
COVER, SIDE 2
1
UR PPBM2

5TL–F1731–00–P1
COVER, SIDE 3
1
UR DPBMC

5TL–F1731–00–P3
COVER, SIDE 3
1
UR PPBM2

5TL–F1741–00–P1
COVER, SIDE 4
1
UR DPBMC

5TL–F1741–00–P3
COVER, SIDE 4
1
UR PPBM2

⚠ 
5TL–F1721–00–P0
COVER, SIDE 2
1
UR VRC1

5TL–F1721–00–P2
COVER, SIDE 2
1
UR RYC1

4
5TL–F1731–00–P0
COVER, SIDE 3
1
UR VRC1

5TL–F1731–00–P2
COVER, SIDE 3
1
UR RYC1

5
5TL–F1741–00–P0
COVER, SIDE 4
1
UR VRC1

5TL–F1741–00–P2
COVER, SIDE 4
1
UR RYC1

5TL3

1
5TL–F1711–00
COVER, SIDE 1
1

2
97707–50012
SCREW, TAPPING
2

6
90163–05801
SCREW, TAPPING
2

7
97707–50016
SCREW, TAPPING
2

8
97707–50012
SCREW, TAPPING
6

9
90159–06067
SCREW, WITH WASHER
2

10
5TL–F1746–00
DAMPER
4

11
5LM–F8371–00
DAMPER
6

**FIG.** **17** 
 **SIDE COVER**

**REF.** 
 **NO.** 
 **PART NO.** 
 ****

5TL–F173E–90
GRAPHIC 1
1
UR FOR DPBMC

5TL–F173F–90
GRAPHIC 2
1
UR FOR DPBMC

5TL–F173E–A0
GRAPHIC 1
1
UR FOR PPBM2

5TL–F173E–80
GRAPHIC 1
1
UR FOR RYC1

13
5TL–F173F–70
GRAPHIC 2
1
UR FOR VRC1

5TL–F173F–80
GRAPHIC 2
1
UR FOR RYC1

21

Page 26

14
5MX–F153E–30
EMBLEM, YAMAHA
1
EXCEPT FOR RYC1

13
5TL–F173F–A0
GRAPHIC 2
1
UR FOR PPBM2

**REMARKS**

5MX–F153E–00
EMBLEM, YAMAHA
1
FOR RYC1

5TL3

**FIG.** **17** 
 **SIDE COVER**

**REF.** 
 **NO.** 
 **PART NO.** 
 ****

22

Page 27

**REMARKS**

5TL3

1
5TL–F2210–00
SHOCK ABSORBER ASSY, REAR
1

2
90105–08121
BOLT, FLANGE
1

⚠ 
95307–10600
NUT
1

4
90201–12190
WASHER, PLATE
1

5
90201–106F2
WASHER, PLATE
1

**FIG.** **18** 
 **REAR ARM & **

**REF.** 
 **NO.** 
 **PART NO.** 
 ****

23

Page 28

**REMARKS**

5TL3

1
5TL–F3100–00
FRONT FORK ASSY
1

2
5TL–F3136–00
.TUBE, OUTER (RIGHT)
1

⚠ 
5TL–F3126–00
.TUBE, OUTER (LEFT)
1

4
5TL–F3110–00
.INNER TUBE COMP.1
2

5
5MX–F3170–00
.CYLINDER COMP., FRONT FORK
2

6
2JG–F3157–00
.RING, PISTON
2

7
5LM–F3152–00
.SPRING, SUB
2

8
509–F3158–L0
.GASKET
2

9
278–F3181–50
.BOLT, HEXAGON SOCKET HEAD
2

10
5LM–F3144–00
.SEAL, DUST
2

11
5TL–F3141–00
.SPRING, FRONT FORK
2

12
5TL–F3340–00
.UNDER BRACKET COMP.
1

13
5TL–F3346–00
.BOLT 1
4

14
5TL–F3111–00
.BOLT, CAP
2

15
2JG–F3147–00
.O-RING
2

16
3AY–F3145–00
.OIL SEAL
2

17
1T8–F3156–00
.CLIP, OIL SEAL
2

18
156–23411–00
.RACE, BALL 1
1

19
156–23412–00
RACE, BALL 2
1

20
5TL–2341E–00
RETAINER, BALL BEARING
1

21
22F–23412–01
RACE, BALL 2
1

**FIG.** **19** 
 **STEERING**

**REF.** 
 **NO.** 
 **PART NO.** 
 ****

22
22F–23411–01
RACE, BALL 1
1

23
5TL–2341E–10
RETAINER, BALL BEARING
1

24
5TL–F3416–00
COVER, BALL RACE 2
1

25
90179–25033
NUT
2

26
5TL–F334G–00
BRACKET 1
1

27
5TL–F5875–00
HOLDER, BRAKE HOSE 1
1

24

Page 29

**REMARKS**

5TL3

28
5TL–F5876–00
HOLDER, BRAKE HOSE 2
1

29
5TL–F5887–00
HOLDER, BRAKE HOSE
1

30
95807–06012
BOLT, FLANGE
4

31
5TL–F1161–00
HOLDER, CABLE
1

32
95807–06012
BOLT, FLANGE
1

**FIG.** **19** 
 **STEERING**

**REF.** 
 **NO.** 
 **PART NO.** 
 ****

25

Page 30

**REMARKS**

1
5TL–F4110–00–33
FUEL TANK COMP.
1
YB

5TL3

2
5TL–F4188–00
MOLD, FUEL TANK
1

⚠ 
95807–06012
BOLT, FLANGE
2

4
5TL–F4311–00
PIPE, FUEL 1
1

5
5TL–F4312–00
PIPE 2
1

6
90467–09006
CLIP
2

7
90467–08075
CLIP
2

8
4TT–F4500–00
FUEL COCK ASSY 1
1

9
4X8–24512–00
.O-RING
1

10
90149–06011
SCREW
2

11
90202–05193
WASHER, PLATE
2

12
4YY–F4610–00
CAP ASSY
1

**FIG.** **20** 
 **FUEL TANK**

**REF.** 
 **NO.** 
 **PART NO.** 
 ****

26

Page 31

**REMARKS**

5TL3

1
5TL–F4730–00
DOUBLE SEAT ASSY
1

2
5TL–F470F–00
.SEAT COVER COMP.
1

⚠ 
5TL–F4741–00
.PAD, SEAT
2

4
5TL–F473R–00
BOX 1
1

5
5TL–F6199–00
PLUG, BLIND
1

6
90119–06044
BOLT, WITH WASHER
4

7
90183–05807
NUT, SPRING
2

8
5TL–F4727–00
PIN, SEAT FITTING
1

9
5TL–F4726–00
HINGE, SEAT
1

10
95707–06500
NUT, FLANGE
2

11
5TL–F4705–00
SEAT LOCK ASSY
1

12
5TL–F4792–00
PLATE
1

13
95707–06500
NUT, FLANGE
2

14
5TL–F117K–01
STAY, LOCK
1

15
5TL–F4799–00
ROTOR ASSY
1

16
90159–06033
SCREW, WITH WASHER
1

17
5TL–F478E–00
CABLE, SEAT LOCK
1

18
5TL–F4773–00
HANDLE, SEAT
1

19
95827–06016
BOLT, FLANGE
4

20
90338–16800
PLUG
2

**FIG.** **21** 
 **SEAT**

**REF.** 
 **NO.** 
 **PART NO.** 
 ****

27

Page 32

**REMARKS**

6
94107–14802
TIRE (70/90-14M/C 34P NF59)
1
INOUE

7
94207–14802
TUBE (70/90-14M/C TR4)
1
INOUE

8
94307–14802
BAND, RIM (22.0-14)
1
INOUE

1
5TP–F5111–01–33
HUB, FRONT
1
YB

5TL3

2
90560–10292
SPACER
1

⚠ 
93106–20816
OIL SEAL
1

4
93306–300X8
BEARING
2

5
5TL–F5104–00
SPOKE SET, FRONT
1

9
94414–14801
RIM (1.40-14)
1

10
90387–08815
COLLAR
1

11
90387–10277
COLLAR
1

12
3AY–F5181–01
AXLE, WHEEL
1

13
90185–10811
NUT, 
1

14
90201–101J1
WASHER, PLATE
1

15
5TL–F5190–00
GEAR UNIT ASSY
1

**FIG.** **22** 
 **FRONT WHEEL**

**REF.** 
 **NO.** 
 **PART NO.** 
 ****

28

Page 33

**REMARKS**

5TL3

1
5TL–F582U–00
DISK, BRAKE (RIGHT)
1

2
90111–08815
BOLT
4

⚠ 
5TL–F580U–01
CALIPER ASSY (RIGHT)
1

4
5TL–W0057–50
.PISTON ASSY, CALIPER
1

5
5TL–W0047–50
..CALIPER SEAL KIT
1

6
5TL–W0048–00
.BLEED SCREW KIT
1

7
5KN–25937–00
.BOOT 2
1

8
5KN–25917–00
.BOOT, CALIPER
1

9
34X–25937–00
.BOOT 2
1

10
5TL–F5838–00
.SLEEVE, CALIPER
1

11
5TL–F5838–10
.SLEEVE, CALIPER
1

12
5KN–25925–00
.CLIP
1

13
5TL–F5914–00
.PIN, SLIDE
1

14
5TL–F5919–01
.SUPPORT, PAD
1

15
5TL–F5924–00
.PIN, PAD
1

16
5KN–25926–01
.BOLT
1

17
5TL–W0045–01
.BRAKE PAD KIT
1

18
5TL–F5827–00
.SHIM, CALIPER
1

**FIG.** **23** 
 **FRONT BRAKE CALIPER**

**REF.** 
 **NO.** 
 **PART NO.** 
 ****

29

Page 34

**REMARKS**

⚠ 
94108–14802
TIRE (80/90-14M/C 40P NR76)
1
INOUE

4
94208–14802
TUBE (80/90-14M/C TR4)
1
INOUE

5
94307–14802
BAND, RIM (22.0-14)
1
INOUE

5TL3

1
5TL–F5311–00
HUB, REAR
1

2
5TL–F5304–01
SPOKE SET, REAR
1

6
94416–14801
RIM (1.60-14)
1

7
90387–08815
COLLAR
1

8
5LW–F5326–01
PIN, PIVOT
1

9
95707–10500
NUT, FLANGE
1

10
93210–07802
O-RING
1

11
5MX–F530K–00
BRAKE SHOE SET
1

12
90506–12001
SPRING, TENSION
1

13
90506–15001
SPRING, TENSION
1

14
5MX–F5351–00
CAMSHAFT
1

15
5LW–F5355–00
LEVER, CAMSHAFT
1

16
5MX–F533A–00
PLATE, INDICATOR
1

17
90206–14093
WASHER, WAVE
1

18
90101–06278
BOLT
1

19
90185–14814
NUT, 
1

20
90201–14016
WASHER, PLATE
1

21
90201–20276
WASHER, PLATE (T=1.0)
1

**FIG.** **24** 
 **REAR WHEEL**

**REF.** 
 **NO.** 
 **PART NO.** 
 ****

30

Page 35

**REMARKS**

5TL–F6143–00–P1
COVER, HANDLEBAR UPPER 1
1
UR DPBMC

5TL–F6143–00–P3
COVER, HANDLEBAR UPPER 1
1
UR PPBM2

4
5TL–F6143–00–P0
COVER, HANDLEBAR UPPER 1
1
UR VRC1

5TL–F6143–00–P2
COVER, HANDLEBAR UPPER 1
1
UR RYC1

5TL3

1
5TL–F6110–00
HANDLE COMP.
1

2
90105–10036
BOLT, FLANGE
1

⚠ 
90185–10808
NUT, 
1

5
5TL–F6145–00
COVER, HANDLEBAR UPPER 2
1

6
90183–05807
NUT, SPRING
5

7
97707–50016
SCREW, TAPPING
2

8
97707–50012
SCREW, TAPPING
4

9
5TL–F6240–00
GRIP ASSY
1

10
5TL–F6243–00
.TUBE, THROTTLE GUIDE
1

11
5TL–F6242–00
.GRIP (RIGHT)
1

12
5TL–F6241–00
GRIP
1

13
5MX–F6280–00
REAR VIEW MIRROR ASSY (LEFT)
1

14
5MX–F6290–00
REAR VIEW MIRROR ASSY (RIGHT)
1

15
5TL–F6311–00
CABLE, THROTTLE 1
1

16
98507–05016
SCREW, PAN HEAD
1

17
5TL–F6351–00
CABLE, BRAKE
1

18
5MX–F637G–00
HOLDER, WIRE
1

**FIG.** **25** 
 **STEERING HANDLE & CABLE**

**REF.** 
 **NO.** 
 **PART NO.** 
 ****

19
4YY–F7114–00
STOPPER, MAIN STAND
1

20
98507–06040
SCREW, PAN HEAD
1

21
98507–06014
SCREW, PAN HEAD
1

22
90501–16003
SPRING, 
1

23
90175–06013
NUT, WING
1

24
90249–12008
PIN
1

31

Page 36

**REMARKS**

5TL3

25
5TL–F6331–00
CABLE, STARTER 1
1

26
5TL–F6270–00
CABLE CONNECTOR CAP ASSY
1

27
98507–05025
SCREW, PAN HEAD
2

28
5TL–F6113–00
DAMPER
1

**FIG.** **25** 
 **STEERING HANDLE & CABLE**

**REF.** 
 **NO.** 
 **PART NO.** 
 ****

32

Page 37

**REMARKS**

5TL3

1
5TL–F5872–10
HOSE, BRAKE 1
1

2
90401–10159
BOLT, UNION
2

⚠ 
90201–10118
WASHER, PLATE
4

4
5TL–F583T–00
MASTER CYLINDER ASSY
1

5
5TL–W0041–00
.CYLINDER KIT, MASTER
1

6
5TL–F5854–00
.DIAPHRAGM, RESERVOIR
1

7
5TL–F5852–00
.CAP, RESERVOIR
1

8
36Y–2589H–00
.SCREW
2

9
5TL–F5867–00
.BRACKET, MASTER CYLINDER
1

10
5TL–F5855–00
.BUSH,DIAPHRAGM
1

11
91317–06025
BOLT
2

**FIG.** **26** 
 **FRONT MASTER CYLINDER**

**REF.** 
 **NO.** 
 **PART NO.** 
 ****

33

Page 38

**REMARKS**

1
5TL–F7111–00–33
STAND, MAIN
1
YB

10
5TL–F7311–00–33
STAND, SIDE
1
YB

5TL3

2
90249–10002
PIN
1

⚠ 
90201–10119
WASHER, PLATE
1

4
99001–08600
CIRCLIP
1

5
90506–35002
SPRING, TENSION
1

6
5LW–F7254–00
HOOK
1

7
5TL–F7481–00
BOARD, FOOTREST
1

8
90183–05807
NUT, SPRING
10

9
90119–06044
BOLT, WITH WASHER
6

11
90109–08881
BOLT
1

12
90185–08055
NUT, 
1

13
90506–20514
SPRING, TENSION
1

14
4YY–F7114–00
STOPPER, MAIN STAND
1

**FIG.** **27** 
 **STAND & FOOTREST**

**REF.** 
 **NO.** 
 **PART NO.** 
 ****

34

Page 39

5TL–F8391–90
GRAPHIC 1
1
UR FOR DPBMC

5TL–F8391–A0
GRAPHIC 1
1
UR FOR PPBM2

**REMARKS**

14
5TL–F8391–70
GRAPHIC 1
1
UR FOR VRC1

5TL–F8391–80
GRAPHIC 1
1
UR FOR RYC1

15
5TL–F8392–70
GRAPHIC 2
1
UR FOR VRC1

5TL–F8311–01–P1
LEG SHIELD 1
1
UR DPBMC

5TL–F8311–01–P3
LEG SHIELD 1
1
UR PPBM2

1
5TL–F8311–01–P0
LEG SHIELD 1
1
UR VRC1

5TL–F8311–01–P2
LEG SHIELD 1
1
UR RYC1

5TL3

2
98507–06025
SCREW, PAN HEAD
2

⚠ 
92907–06600
WASHER, PLATE
2

4
97707–50016
SCREW, TAPPING
2

5
5TL–F8312–00
LEG SHIELD 2
1

6
90159–06817
SCREW, WITH WASHER
1

7
97707–50016
SCREW, TAPPING
6

8
5TL–F8385–10
COVER, LOWER
1

9
97707–50016
SCREW, TAPPING
6

10
5TL–F1552–10
FENDER, INNER
1

11
3AY–H454E–00
BRACKET, NUMBER PLATE
1

12
90387–06818
COLLAR
2

13
5TL–F313B–00
EMBLEM 1
1

**FIG.** **28** 
 **LEG SHIELD**

**REF.** 
 **NO.** 
 **PART NO.** 
 ****

16
5MX–F153E–30
EMBLEM, YAMAHA
2
EXCEPT FOR RYC1

5TL–F8392–90
GRAPHIC 2
1
UR FOR DPBMC

5TL–F8392–A0
GRAPHIC 2
1
UR FOR PPBM2

5TL–F8392–80
GRAPHIC 2
1
UR FOR RYC1

5MX–F153E–00
EMBLEM, YAMAHA
2
FOR RYC1

35

Page 40

**REMARKS**

5TL3

1
5TL–H1450–00
ROTOR ASSY
1

2
5TL–H1410–10
STATOR ASSY
1

⚠ 
91317–06020
BOLT
 ⚠

4
98507–06016
SCREW, PAN HEAD
2

5
90201–12688
WASHER, PLATE
1

6
90179–12248
NUT
1

**FIG.** **29** 
 **GENERATOR**

**REF.** 
 **NO.** 
 **PART NO.** 
 ****

36

Page 41

**REMARKS**

5TL3

1
5TL–H1800–00
STARTING MOTOR ASSY
1

2
5TL–H1801–00
.BRUSH SET
1

⚠ 
5TL–H182M–00
.O-RING
2

4
3UH–H1828–01
.BOLT 2
2

5
5TL–H182L–00
.O-RING 1
1

6
5TL–H183G–00
.CORD COMP.
1

7
97507–06525
BOLT, WITH WASHER
2

**FIG.** **30** 
 **STARTING MOTOR**

**REF.** 
 **NO.** 
 **PART NO.** 
 ****

37

Page 42

**REMARKS**

2
5VV–H3311–00
.BULB, FLASHER (12V-21/5W)
1
AMBER

6
5VV–H3311–00
.BULB, FLASHER (12V-21/5W)
1
AMBER

5TL3

1
5TL–H3310–10
FRONT FLASHER LIGHT ASSY 1
1

⚠ 
5VV–H3312–00
.LENS, FLASHER
1

4
5TL–H4140–10
.SOCKET CORD ASSY
1

5
5TL–H3320–10
FRONT FLASHER LIGHT ASSY 2
1

7
5VV–H3322–00
.LENS, FLASHER 2
1

8
5TL–H4150–10
.SOCKET CORD ASSY 2
1

9
97707–50016
SCREW, TAPPING
4

**FIG.** **31** 
 **FLASHER LIGHT**

**REF.** 
 **NO.** 
 **PART NO.** 
 ****

38

Page 43

**REMARKS**

5TL3

1
5TL–H3510–00
 ASSY
1

2
5TL–H3511–00
.LENS, 
1

⚠ 
5TL–H353F–00
.CASE, METER LOWER
1

4
2GV–H3517–00
.BULB (T-6.5 12V-1.7W)
 ⚠

5
5TL–H3509–00
.SOCKET CORD ASSY
1

6
97707–50016
SCREW, TAPPING
 ⚠

7
5TL–H3550–00
 CABLE ASSY
1

**FIG.** **32** 
 **METER**

**REF.** 
 **NO.** 
 **PART NO.** 
 ****

39

Page 44

**REMARKS**

5TL3

1
5TL–H4310–00
HEADLIGHT UNIT ASSY
1

2
5HV–H4314–00
.BULB (12V-32/32W)
1

⚠ 
5TL–H4340–00
.SOCKET CORD ASSY 1
1

4
5TL–H4374–00
CLIP
2

5
95807–06010
BOLT, FLANGE
1

**FIG.** **33** 
 **HEADLIGHT**

**REF.** 
 **NO.** 
 **PART NO.** 
 ****

40

Page 45

**REMARKS**

⚠ 
5HV–H3311–00
.BULB, FLASHER (12V-10W)
2
AMBER

5TL3

1
5TL–H4710–00
TAILLIGHT UNIT ASSY
1

2
4AC–H4714–00
.BULB (12V-21/5W)
1

4
5TL–H4743–00
.LENS, LICENCE LIGHT
1

5
5TL–H4721–00
.LENS, TAILLIGHT
1

6
5TL–H4735–00
.CORD ASSY
1

7
5TL–H4723–00
.GASKET, TAIL LENS
1

8
9770L–40620
.SCREW, TAPPING
2

9
90183–05807
.NUT, SPRING
2

10
90480–13428
GROMMET
2

**FIG.** **34** 
 **TAILLIGHT**

**REF.** 
 **NO.** 
 **PART NO.** 
 ****

41

Page 46

**REMARKS**

5TL3

1
5TL–H3973–10
SWITCH, HANDLE 3
1

2
5TL–H3941–00
.LEVER, STARTER
1

⚠ 
5TL–H3947–00
.SPRING
1

4
5TL–H397X–00
.SPACER
1

5
9850L–06008
.SCREW, PAN HEAD
1

6
9290L–06200
.WASHER
1

7
5TL–H3955–00
BRACKET 1
1

8
98507–05016
SCREW, PAN HEAD
2

9
92907–05600
WASHER, PLATE
2

10
97707–50012
SCREW, TAPPING
1

11
5TL–H3975–10
SWITCH, HANDLE 2
1

12
97707–50016
SCREW, TAPPING
1

13
5TL–H2911–00
HOLDER, LEVER 1
1

14
5TL–H3912–00
LEVER 1
1

15
90109–06814
BOLT
1

16
95607–06100
NUT, U
1

17
5TL–H3980–00
FRONT STOP SWITCH ASSY
1

18
9870M–03008
SCREW, FLAT HEAD
1

19
91317–06020
BOLT
1

20
5TL–H3922–00
LEVER 2
1

21
90109–06577
BOLT
1

**FIG.** **35** 
 **HANDLE SWITCH & LEVER**

**REF.** 
 **NO.** 
 **PART NO.** 
 ****

22
95607–06100
NUT, U
1

23
4US–H3980–00
FRONT STOP SWITCH ASSY
1

42

Page 47

**REMARKS**

1
3AY–H2110–00
BATTERY ASSY (YB5L-B 12V-5AH)
1
UR YUASA

3AY–H2110–10
BATTERY ASSY (GM5Z-3B)
1
UR

5TL3

2
90445–08815
HOSE (L550)
1

⚠ 
90445–08819
HOSE (L40)
1

4
5TL–H2129–00
COVER, BATTERY
1

5
5TL–H2131–00
BAND, BATTERY
1

6
5TL–H2150–00
FUSE HOLDER ASSY
1

7
5TL–H2151–00
.FUSE (10A)
1

8
5TL–H2116–00
WIRE, MINUS LEAD
1

9
5TL–H2501–00
MAIN SWITCH STEERING LOCK
1

10
91317–06014
BOLT
2

11
92907–06600
WASHER, PLATE
2

12
5TL–H2590–10
WIRE HARNESS ASSY
1

**FIG.** **36** 
 ** 1**

**REF.** 
 **NO.** 
 **PART NO.** 
 ****

43

Page 48

**REMARKS**

5TL3

1
5TL–H5540–00
C.D.I. UNIT ASSY
1

2
5LL–H5546–00
BAND
1

⚠ 
5TL–H2310–00
IGNITION COIL ASSY
1

4
98507–06018
SCREW,PAN HEAD
2

5
90465–10037
CLAMP
1

6
5MX–H2370–00
PLUG CAP ASSY
1

7
5TL–H1960–00
RECTIFIER & REGULATOR ASSY
1

8
98507–06016
SCREW, PAN HEAD
1

9
92907–06600
WASHER, PLATE
1

10
5TN–H1940–00
STARTER RELAY ASSY
1

11
5TL–H3350–00
FLASHER RELAY ASSY
1

12
5MX–H3371–00
HORN
1

13
95807–06010
BOLT, FLANGE
1

14
5TL–F835W–00
HOLDER, WIRE
1

15
5TL–H5752–00
SENDER UNIT ASSY, FUEL METER
1

16
5ER–H5757–00
RETAINER
1

17
4US–H5753–00
GASKET, SENDER UNIT
1

18
90119–05071
BOLT, WITH WASHER
4

**FIG.** **37** 
 ** 2**

**REF.** 
 **NO.** 
 **PART NO.** 
 ****

44

Page 49

5TL–F3126–00
19 –
 ⚠ 
5TL–F3136–00
19 –
2
5TL–F313B–00
28 – 13
5TL–F3141–00
19 – 11
5LM–F3144–00
19 – 10
3AY–F3145–00
19 – 16
2JG–F3147–00
19 – 15
5LM–F3152–00
19 –
7
1T8–F3156–00
19 – 17
2JG–F3157–00
19 –
6
509–F3158–L0
19 –
8
5MX–F3170–00
19 –
5
278–F3181–50
19 –
9
5TL–F3340–00
19 – 12
5TL–F3346–00
19 – 13
5TL–F334G–00
19 – 26
5TL–F3416–00
19 – 24
5TL–F4110–00–33
20 –
1
5TL–F4188–00
20 –
2
5TL–F4311–00
20 –
4
5TL–F4312–00
20 –
5
4TT–F4500–00
20 –
8
4YY–F4610–00
20 – 12
5TL–F4705–00
21 – 11
5TL–F470F–00
21 –
2
5TL–F4726–00
21 –
9
5TL–F4727–00
21 –
8
5TL–F4730–00
21 –
1
5TL–F473R–00
21 –
4
5TL–F4741–00
21 –
 ⚠ 
5TL–F4773–00
21 – 18
5TL–F478E–00
21 – 17
5TL–F4792–00
21 – 12
5TL–F4799–00
21 – 15
5TL–F5104–00
22 –
5
5TP–F5111–01–33
22 –
1
5TL–F5181–00
15 – 11
3AY–F5181–01
22 – 12
5TL–F5190–00
22 – 15
5TL–F5304–01
24 –
2
5MX–F530K–00
24 – 11
5TL–F5311–00
24 –
1
5LW–F5326–01
24 –
8
5MX–F533A–00
24 – 16
5MX–F5351–00
24 – 14
5LW–F5355–00
24 – 15
5TL–F580U–01
23 –
 ⚠ 
5TL–F5827–00
23 – 18

PART NO.
REF.
NO.

5TL–E7668–00
13 – 32
5TL–E7670–00
13 – 26
5TL–E7683–00
13 – 30
5TL–E7684–00
13 – 31
5TL–F1110–00–33
15 –
1
5TL–F1161–00
19 – 31
5TL–F117K–01
21 – 14
5TL–F1410–00
15 –
2
5TL–F1459–00
15 –
9
5TL–F1511–00–P0
16 –
1
5TL–F1511–00–P1
16 –
1
5TL–F1511–00–P2
16 –
1
5TL–F1511–00–P3
16 –
1
5MX–F153E–00
17 – 14
28 – 16
5MX–F153E–30
17 – 14
28 – 16
5TL–F1552–10
28 – 10
5TL–F1611–00
16 –
5
5TL–F1621–00
16 –
9
5TL–F1691–00
7 – 22
5TL–F1711–00
17 –
1
5TL–F1721–00–P0
17 –
 ⚠ 
5TL–F1721–00–P1
17 –
 ⚠ 
5TL–F1721–00–P2
17 –
 ⚠ 
5TL–F1721–00–P3
17 –
 ⚠ 
5TL–F1731–00–P0
17 –
4
5TL–F1731–00–P1
17 –
4
5TL–F1731–00–P2
17 –
4
5TL–F1731–00–P3
17 –
4
5TL–F173E–70
17 – 12
5TL–F173E–80
17 – 12
5TL–F173E–90
17 – 12
5TL–F173E–A0
17 – 12
5TL–F173F–70
17 – 13
5TL–F173F–80
17 – 13
5TL–F173F–90
17 – 13
5TL–F173F–A0
17 – 13
5TL–F1741–00–P0
17 –
5
5TL–F1741–00–P1
17 –
5
5TL–F1741–00–P2
17 –
5
5TL–F1741–00–P3
17 –
5
5TL–F1746–00
17 – 10
5TL–F2123–00
10 –
4
5TL–F2210–00
18 –
1
5TL–F3100–00
19 –
1
5TL–F3110–00
19 –
4
5TL–F3111–00
19 – 14

PART NO.
REF.
NO.

5TL–E5362–00
10 – 32
5LW–E5363–00
10 – 24
5TL–E5371–00
10 –
5
5LW–E5371–01
11 –
5
5TL–E5373–00
10 –
6
5TL–E5379–00
11 – 26
5TL–E5404–00
11 – 21
5TL–E5407–00
11 – 16
5TL–E5411–00–33
11 –
1
5TL–E5413–00
11 – 34
5LW–E5417–00
10 – 12
5LW–E5421–00
10 – 26
5MX–E5451–00
11 –
2
5MX–E5453–00
10 – 15
5LW–E5461–00
10 – 27
5TL–E5471–00
11 – 31
5TL–E5472–00
11 – 18
5TL–E5473–00
11 – 38
5TL–E5474–00
11 – 39
5TL–E5475–00
11 – 23
5TL–E5484–00
11 – 40
5TL–E5492–00
11 – 24
5TL–E5494–00
11 – 27
5TL–E5497–00
11 – 22
5MX–E5521–00
12 –
6
5TL–E5524–00
12 –
1
5LW–E5532–00
12 –
8
5VV–E5570–00
12 –
4
5TL–E5601–10
12 – 10
5TL–E5620–00
12 – 16
4VP–E5630–00
12 – 18
5TL–E5650–00
12 –
5
5MX–E5657–00
13 – 20
5MX–E5673–00
12 – 19
5LW–E6111–00
13 –
1
5TL–E6611–02
13 – 24
5TL–E6620–01
13 – 23
5TL–E7211–00
14 –
7
5TL–E7410–00
14 –
1
5TL–E7421–10
14 –
6
5TL–E7465–00
13 – 27
5TL–E7465–10
13 – 28
5TL–E7611–00
13 – 18
5LW–E7620–00
13 – 10
5TL–E7623–00
13 – 13
5TL–E7641–01
13 – 17
5TL–E7660–00
13 – 25
5TL–E7664–00
13 – 29

PART NO.
REF.
NO.

NUMERICAL INDEX

5LW–E3769–00
10 – 33
5TL–E4116–00
8 –
 ⚠ 
5TL–E4133–00
8 –
4
8 – 34
5TL–E414G–00
8 – 10
5TL–E4170–00
8 – 27
5TL–E4171–00
8 – 33
5TL–E4173–00
8 – 31
5TL–E4174–00
8 – 32
5TL–E4191–00
8 – 23
5TL–E4196–00
8 – 35
5TL–E4275–00
8 – 29
5TL–E4280–00
8 – 30
5TL–E4411–00
7 –
7
5TL–E4412–00
7 –
8
4ST–E443E–00
11 –
6
5TL–E443E–00
7 – 12
5TL–E4450–00
7 –
9
5TL–E4452–00
7 – 11
5TL–E4453–00
7 – 10
5TL–E4462–00
7 – 15
5TL–E4531–00
8 – 26
5TL–E4610–00–93
9 –
1
5MX–E4613–00
9 –
6
5TL–E4718–00
9 –
2
5TL–E4747–00
9 – 14
5TL–E4770–00
9 –
8
5TL–E479M–00
9 – 15
5TL–E4901–01
8 –
1
5TL–E4922–00
8 – 24
5TL–E4923–00
8 – 13
5TL–E4933–00
8 –
7
5TL–E4936–00
8 –
5
5TL–E4940–00
8 –
2
5TL–E4943–29
8 – 11
5TL–E4945–00
8 – 37
5TL–E4947–00
8 –
9
5TL–E4948–02
8 – 12
5TL–E4984–00
8 – 21
5TL–E4985–00
8 – 18
5TL–E4987–00
1 – 25
5TL–E4D25–00
8 –
8
5LW–E5113–00
10 – 31
5TL–E5150–10
10 –
1
5TL–E5191–00
11 –
9
5TL–E5315–00
11 – 25
5TL–E5333–00
11 – 17
5LW–E5351–00
5 –
4

PART NO.
REF.
NO.

5TL–E1412–00
 –
5TL–E1422–00
 –
5MX–E1603–00
 – 
5MX–E1605–00
 – 
5MX–E1607–00
 – 
5MX–E1631–00
 – 
5MX–E1633–10
 – 
5MX–E1636–00
 – 
5MX–E1638–00
 – 
5MX–E1651–00
 –
5LW–E2111–00
 –
5MX–E2113–00
 –
5MX–E2116–00
 –
5MX–E2119–00
 –
5LW–E2121–00
 –
4ST–E2156–00
 – 
4CW–E2157–00
 – 
5LW–E2170–01
 –
5MX–E2176–00
 –
5MX–E2210–00
 –
5MX–E2213–00
 – 
5VV–E2231–00
 –
5MX–E2241–00
 –
5LW–E2611–00
 – 
5TL–E2631–10
 – 
5TL–E2633–00
 – 
5LW–E2651–00
 –
5LW–E2652–00
 –
5LW–E2653–00
 –
5LW–E2658–00
 –
5LW–E2659–02
 –
5LW–E2668–02
 –
5TL–E2669–00
 –
5TL–E2681–10
 – 
5TL–E2682–00
 –
5LW–E3185–00
 – 
5MX–E3300–00
 –
5LW–E3324–00
 – 
5LW–E3411–00
 –
5LW–E3416–00
 – 
5LW–E3452–00
 –
5MX–E3474–01
 –
5LW–E3475–00
 –
5MX–E3556–10
 –
5LW–E3569–00
 – 
5MX–E3575–01
 – 
5TL–E3585–00
 –
5MX–E3595–00
 –

PART NO.
REF.
NO.

5LW–11133–10
 –
5LW–11134–10
 –
5LW–11681–00
 –
33M–12117–00
 –
1AA–12118–00
 –
22F–12151–10
 –
22F–12159–00
 –
5LW–12231–00
 –
5LW–12241–00
 –
663–14159–00
 – 
4JH–14160–00
 – 
3TJ–14536–40
 – 
676–14548–00
 – 
4TV–14557–00
 – 
3TJ–14562–40
 – 
3TJ–14564–40
 –
688–14592–00
 – 
5BF–14919–00
 – 
3TJ–14952–40
 – 
5LW–15659–01
 –
5LW–17632–00
 – 
5LW–17653–00
 – 
164–22216–00
 –
156–23411–00
 – 
22F–23411–01
 – 
156–23412–00
 – 
22F–23412–01
 – 
5TL–2341E–00
 – 
5TL–2341E–10
 – 
4X8–24512–00
 –
36Y–2589H–00
 –
5KN–25917–00
 –
5KN–25925–00
 – 
5KN–25926–01
 – 
34X–25937–00
 –
5KN–25937–00
 –
5TL–E1102–00
 –
5LW–E111F–00
 – 
5MX–E1145–00
 –
5LW–E1155–00
 – 
5LW–E1165–00
 –
5LW–E1181–00
 – 
5LW–E1185–00
 –
4ST–E1186–00
 – 
5LW–E1310–00
 – 
5MX–E1351–00
 – 
5MX–E1391–00
 – 
5TL–E1400–10
 –

PART NO.
REF.
NO.

45

Page 50

90506–35002
27 –
5
90508–32768
12 – 11
90560–10292
22 –
2
91317–06012
4 – 13
91317–06014
36 – 10
91317–06016
4 – 11
91317–06020
1 – 13
29 –
 ⚠ 
35 – 19
91317–06025
12 – 17
26 – 11
91317–08035
9 – 16
92903–06200
9 –
4
92907–05600
11 – 20
35 –
9
92907–06200
11 – 30
11 – 33
11 – 37
92907–06600
6 – 11
6 – 15
28 –
 ⚠ 
36 – 11
37 –
9
9290L–06200
35 –
6
93101–21803
13 – 11
93102–15801
12 – 15
93102–17803
13 –
6
93102–19800
10 – 13
93102–22810
10 – 19
93102–26800
14 – 10
93106–20816
22 –
 ⚠ 
93210–06800
13 –
9
93210–07802
24 – 10
93210–09800
1 –
4
93210–148H8
10 – 25
93210–15862
4 – 14
93210–25803
7 –
4
93210–29800
5 –
7
93210–328G3
11 –
4
93210–448G4
1 – 15
93210–71462
1 – 12
93211–07800
10 – 14
93300–638Y6
13 –
8
93306–002X2
4 –
2
93306–003X7
15 – 10
93306–004XD
14 –
9
93306–203YY
13 –
5
14 – 12

PART NO.
REF.
NO.

90201–15016
14 –
5
90201–154E8
12 – 13
90201–16008
13 – 16
90201–20276
24 – 21
90202–05193
20 – 11
90206–14093
24 – 17
90208–12050
13 – 21
90208–21002
14 –
8
90214–14002
13 – 19
90249–10002
27 –
2
90249–12008
25 – 24
90280–03017
2 – 11
90338–16800
21 – 20
90340–12808
10 – 34
90340–32805
11 –
 ⚠ 
90380–15800
12 – 12
90387–06052
6 – 24
90387–067V1
6 –
6
90387–06818
28 – 12
90387–06891
7 – 19
90387–07717
16 –
2
90387–08754
15 –
6
90387–08815
22 – 10
24 –
7
90387–10277
22 – 11
90387–16009
13 – 15
90401–10159
26 –
2
90430–06014
1 –
7
90430–08119
10 – 23
90445–08815
36 –
2
90445–08819
36 –
 ⚠ 
90462–10802
11 – 15
90464–60067
7 – 21
90465–06376
7 – 20
90465–10037
37 –
5
90467–08075
20 –
7
90467–09006
1 – 26
20 –
6
90467–11106
10 –
7
11 –
7
90467–12800
7 – 13
90480–13428
34 – 10
90480–14817
6 – 23
90501–16003
25 – 22
90501–16004
5 –
6
90506–12001
24 – 12
90506–15001
24 – 13
90506–20514
27 – 13

PART NO.
REF.
NO.

90119–06044
16 –
6
21 –
6
27 –
9
90119–06086
6 – 16
90119–06182
7 – 17
90119–06211
7 – 18
90149–06011
20 – 10
90153–06029
1 –
6
90159–06033
21 – 16
90159–06067
17 –
9
90159–06817
16 –
4
28 –
6
90163–05801
17 –
6
90163–05803
7 – 14
90170–05302
 ⚠ – 10
90170–10317
13 –
7
90175–06013
25 – 23
90176–08026
1 – 17
90179–08577
9 – 12
90179–12248
29 –
6
90179–25033
19 – 25
90183–05807
16 –
8
21 –
7
25 –
6
27 –
8
34 –
9
90185–08055
27 – 12
90185–10808
25 –
 ⚠ 
90185–10811
22 – 13
90185–12061
15 – 13
90185–14814
24 – 19
90201–05016
9 –
5
90201–06057
6 – 26
90201–06060
13 –
2
90201–081R9
9 – 13
90201–08609
1 – 16
90201–086P8
9 – 17
90201–10018
12 –
7
90201–10118
26 –
 ⚠ 
90201–10119
27 –
 ⚠ 
90201–101J1
22 – 14
90201–106F2
18 –
5
90201–12172
10 – 35
90201–12190
18 –
4
90201–12688
15 – 12
29 –
5
90201–14016
24 – 20
90201–15008
14 –
4

PART NO.
REF.
NO.

NUMERICAL INDEX

5TL–H3550–00
32 –
7
5TL–H3912–00
35 – 14
5TL–H3922–00
35 – 20
5TL–H3941–00
35 –
2
5TL–H3947–00
35 –
 ⚠ 
5TL–H3955–00
35 –
7
5TL–H3973–10
35 –
1
5TL–H3975–10
35 – 11
5TL–H397X–00
35 –
4
4US–H3980–00
35 – 23
5TL–H3980–00
35 – 17
5TL–H4140–10
31 –
4
5TL–H4150–10
31 –
8
5TL–H4310–00
33 –
1
5HV–H4314–00
33 –
2
5TL–H4340–00
33 –
 ⚠ 
5TL–H4374–00
33 –
4
3AY–H454E–00
28 – 11
5TL–H4710–00
34 –
1
4AC–H4714–00
34 –
2
5TL–H4721–00
34 –
5
5TL–H4723–00
34 –
7
5TL–H4735–00
34 –
6
5TL–H4743–00
34 –
4
5TL–H5540–00
37 –
1
5LL–H5546–00
37 –
2
5TL–H5752–00
37 – 15
4US–H5753–00
37 – 17
5ER–H5757–00
37 – 16
5TL–W0041–00
26 –
5
5TL–W0045–01
23 – 17
5TL–W0047–50
23 –
5
5TL–W0048–00
23 –
6
5TL–W0057–50
23 –
4
90101–06278
24 – 18
90105–08048
15 –
7
90105–08121
18 –
2
90105–10036
25 –
2
90105–10066
15 –
 ⚠ 
90109–063F1
16 –
7
90109–06577
35 – 21
90109–067E4
10 – 29
90109–06814
35 – 15
90109–08881
27 – 11
90110–06813
10 – 30
90111–08815
23 –
2
90116–08806
1 –
5
90119–05071
37 – 18

PART NO.
REF.
NO.

5TL–F8356–00
 – 
5TL–F835W–00
 – 
5LM–F8371–00
 – 
5TL–F8385–10
 –
5TL–F8391–70
 – 
5TL–F8391–80
 – 
5TL–F8391–90
 – 
5TL–F8391–A0
 – 
5TL–F8392–70
 – 
5TL–F8392–80
 – 
5TL–F8392–90
 – 
5TL–F8392–A0
 – 
5TL–H1410–10
 –
5TL–H1450–00
 –
5TL–H1800–00
 –
5TL–H1801–00
 –
3UH–H1828–01
 –
5TL–H182L–00
 –
5TL–H182M–00
 –
5TL–H183G–00
 –
5TN–H1940–00
 – 
5TL–H1960–00
 –
3AY–H2110–00
 –
3AY–H2110–10
 –
5TL–H2116–00
 –
5TL–H2129–00
 –
5TL–H2131–00
 –
5TL–H2150–00
 –
5TL–H2151–00
 –
5TL–H2310–00
 –
5MX–H2370–00
 –
5TL–H2501–00
 –
5TL–H2590–10
 – 
5TL–H2911–00
 – 
5TL–H3310–10
 –
5HV–H3311–00
 –
5VV–H3311–00
 –
5VV–H3312–00
 –
5TL–H3320–10
 –
5VV–H3322–00
 –
5TL–H3350–00
 – 
5MX–H3371–00
 – 
5TL–H3509–00
 –
5TL–H3510–00
 –
5TL–H3511–00
 –
2GV–H3517–00
 –
5TL–H353F–00
 –

PART NO.
REF.
NO.

5TL–F582U–00
 –
5TL–F5838–00
 – 
5TL–F5838–10
 – 
5TL–F583T–00
 –
5TL–F5852–00
 –
5TL–F5854–00
 –
5TL–F5855–00
 – 
5TL–F5867–00
 –
5TL–F5872–10
 –
5TL–F5875–00
 – 
5TL–F5876–00
 – 
5TL–F5887–00
 – 
5TL–F5914–00
 – 
5TL–F5919–01
 – 
5TL–F5924–00
 – 
5TL–F6110–00
 –
5TL–F6113–00
 – 
5TL–F6143–00–P0
 –
5TL–F6143–00–P1
 –
5TL–F6143–00–P2
 –
5TL–F6143–00–P3
 –
5TL–F6145–00
 –
5TL–F6199–00
 –
5TL–F6240–00
 –
5TL–F6241–00
 – 
5TL–F6242–00
 – 
5TL–F6243–00
 – 
5TL–F6270–00
 – 
5MX–F6280–00
 – 
5MX–F6290–00
 – 
5TL–F6311–00
 – 
5TL–F6331–00
 – 
5TL–F6351–00
 – 
5MX–F637G–00
 – 
5TL–F7111–00–33
 –
4YY–F7114–00
 – 
5MX–F7114–00
 –
5MX–F7121–00
 –
5LW–F7254–00
 –
5TL–F7311–00–33
 – 
5TL–F7481–00
 –
5TL–F8100–00
 – 
5TL–F8311–01–P0
 –
5TL–F8311–01–P1
 –
5TL–F8311–01–P2
 –
5TL–F8311–01–P3
 –
5TL–F8312–00
 –

PART NO.
REF.
NO.

46

Page 51

PART NO.
REF.
NO.
PART NO.
REF.
NO.
PART NO.
REF.
NO.
PART NO.
REF.
NO.

NUMERICAL INDEX

99001–08600
27 –
4
99009–15400
12 – 14
99009–17400
13 –
4
99480–05010
10 – 16
99530–10114
1 – 20
1 – 21
10 –
8
10 – 28
11 – 11

95807–06010
 –
95807–06012
 – 
95807–06014
 –
95817–06065
 –
95817–08016
 –
95817–08045
 – 
95817–10035
 –
95827–06016
 – 
97007–05020
 – 
97507–06525
 –
97707–50012
 –
97707–50016
 –
97707–60430
 – 
97707–60530
 – 
9770L–40620
 –
98502–04012
 – 
98507–05016
 – 
98507–05020
 –
98507–05025
 – 
98507–06014
 – 
98507–06016
 –
98507–06018
 –
98507–06020
 – 
98507–06025
 – 
98507–06040
 – 
9850L–06008
 –
9870M–03008
 – 
98907–06010
 – 
98907–06012
 – 
98980–06012
 –

PART NO.
REF.
NO.

93306–300X8
 –
93306–301YS
 –
93306–305X3
 –
93306–372Y2
 –
93306–809Y0
 –
93310–528Y4
 –
93311–315Y6
 –
93410–20070
 – 
93440–45827
 –
93450–16068
 – 
94107–14802
 –
94108–14802
 –
94207–14802
 –
94208–14802
 –
94307–14802
 –
94414–14801
 –
94416–14801
 –
94568–72090
 –
94700–00828
 – 
95027–06010
 –
95027–06012
 – 
95027–06016
 – 
95027–06025
 – 
95027–06035
 – 
95027–06050
 – 
95027–06060
 –
95027–06070
 – 
95027–06100
 – 
95307–10600
 –
95307–12700
 – 
95607–06100
 – 
95607–08200
 –
95607–10200
 – 
9560L–10200
 –
95707–06500
 – 
95707–08500
 –
95707–10500
 –
95807–06010
 –

PART NO.
REF.
NO.

47

Parts Catalog Yamaha MIO AL115S

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